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Food safety checklist in manufacturing

Facility and Equipment

Ensure the facility is clean and well-maintained

Inspect the condition of walls, floors, and ceilings

Check the functionality of lighting and ventilation systems

Verify that all equipment is in good working condition

Clean and sanitize all food contact surfaces

Personal Hygiene

Ensure all employees follow proper handwashing procedures

Verify that employees are wearing appropriate protective clothing

Train employees on personal hygiene practices and food safety protocols

Implement a policy for sick employees to prevent food contamination

Raw Material Handling

Check the storage conditions of raw materials to prevent cross-contamination

Verify that all raw materials are properly labeled and dated

Inspect the temperature and cleanliness of storage areas

Ensure proper rotation of raw materials to prevent spoilage

Processing and Packaging

Monitor the proper cooking, cooling, and reheating temperatures

Implement a system for tracking and controlling time and temperature in food processing

Verify that all packaging materials are safe for food contact

Inspect the cleanliness of processing equipment and utensils

Allergen Control

Establish a comprehensive allergen control plan

Train employees on allergen identification and cross-contact prevention

Implement procedures to prevent cross-contamination of allergens

Label all products accurately with allergen information

Pest Control

Regularly inspect the facility for signs of pests

Implement effective pest control measures

Train employees on pest control procedures and prevention techniques

Maintain proper waste management practices to discourage pest infestation

Cleaning and Sanitation

Develop a cleaning and sanitation schedule for the facility

Ensure all cleaning chemicals are properly labeled and stored

Train employees on proper cleaning and sanitation procedures

Regularly inspect and verify the cleanliness of all areas and equipment

Record Keeping and Documentation

Keep accurate and up-to-date records of all food safety activities

Document employee training and certifications

Maintain records of raw material suppliers and their certifications

Store all food safety documentation in an organized manner

Audits and Inspections

Conduct regular internal audits to identify and correct food safety deficiencies

Prepare for external audits by regulatory agencies or third-party auditors

Address any non-compliance issues promptly and thoroughly

Continuously improve food safety practices based on audit findings and recommendations

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