Mechanical Integrity

Equipment Inspection Checklist

Check for visible signs of damage or corrosion on equipment

Inspect all valves and fittings for leaks

Verify that pressure relief devices are functioning properly

Ensure that equipment is properly labeled with operating limits

Check for proper alignment and lubrication of moving parts

Inspect insulation and protective coatings for any signs of wear or damage

Verify that all safety devices are in place and operational

Check for any abnormal vibrations or noises during operation

Review equipment maintenance records to ensure regular inspections and maintenance have been performed

Verify that equipment is installed and anchored correctly to prevent movement or instability

Check for any signs of overheating or excessive wear on components

Verify that equipment is properly grounded to prevent electrical hazards

Piping Inspection Checklist

Inspect piping for signs of leaks or corrosion

Check for proper support and bracing of piping

Verify that piping is properly insulated where necessary

Ensure that piping is properly labeled with contents and operating limits

Check for signs of external damage or wear on piping

Inspect pipe hangers and supports for signs of damage or failure

Verify that piping is properly aligned and connected to equipment

Check for proper drainage and slope of piping to prevent buildup of liquids

Ensure that piping is free of blockages or obstructions

Pressure Vessel Inspection Checklist

Verify that pressure vessels are properly installed and supported

Inspect pressure vessels for signs of leaks or corrosion

Check for proper operation of pressure relief devices

Ensure that pressure vessels are properly labeled with operating limits and inspection dates

Verify that pressure vessels are properly connected to the appropriate piping systems

Check for proper insulation and lagging on pressure vessels

Inspect pressure vessels for any signs of distortion or bulging

Verify that pressure vessel vents are unobstructed and functioning correctly

Check for proper functioning of pressure vessel level indicators or gauges

Inspect pressure vessel welds for signs of cracking or other defects

Verify that pressure vessel pressure gauges are accurate and calibrated

Storage Tank Inspection Checklist

Inspect storage tanks for signs of leaks or corrosion

Verify that tanks are properly supported and anchored

Check for proper operation of tank vents and gauges

Ensure that tanks are properly labeled with contents and operating limits

Inspect tank coatings for any signs of wear or damage

Check for proper drainage and containment systems around the tank

Verify that tank insulation is in good condition

Inspect tank fittings and connections for leaks

Ensure that tank emergency shutdown systems are functioning properly

Documentation Checklist

Review inspection reports and maintenance records for all equipment

Verify that all required documentation is up to date and readily accessible

Ensure that any deficiencies or corrective actions are properly documented and addressed

Review any recent changes or modifications to equipment and update documentation as necessary

Conduct a review of any previous audits or assessments related to mechanical integrity

Verify that all personnel involved in equipment maintenance and inspection are properly trained and certified

Review any relevant industry standards or regulations to ensure compliance

Document any communication or correspondence related to equipment maintenance or inspections

Review any incident reports or near-miss reports related to equipment integrity