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risk assesment according iso 12100

Preliminary risk assessment

Identify the machine or equipment under assessment

Determine the intended use and foreseeable misuse of the machine

Identify the limits and boundaries of the machine's use

Evaluate the machine's characteristics, including speed, power, and size

Identify any existing risk assessment standards applicable to the machine

Determine the scope and objectives of the risk assessment process

Hazard identification

Identify potential hazards associated with the machine's design and operation

Consider all phases of the machine's life cycle, including transportation, installation, use, maintenance, and disposal

Analyze the machine's structure, components, and interfaces for potential hazards

Identify potential hazards arising from human-machine interaction

Consider external factors that may introduce hazards (environmental conditions, neighboring machines, etc.)

Risk estimation and evaluation

Evaluate the severity of each identified hazard

Determine the probability of occurrence for each hazard

Assess the level of risk (combination of severity and probability)

Prioritize risks based on their level of severity and probability

Consider the effectiveness of existing risk reduction measures

Evaluate the residual risk after implementing existing risk reduction measures

Risk reduction

Identify and evaluate possible risk reduction measures for each hazard

Apply the hierarchy of risk reduction measures (elimination, substitution, engineering controls, warnings, personal protective equipment)

Consider risk reduction measures related to the design, construction, installation, and operation of the machine

Evaluate the feasibility, effectiveness, and usability of each risk reduction measure

Select and implement the most appropriate risk reduction measures

Document the chosen risk reduction measures and their justification

Validation and verification of risk reduction

Validate the effectiveness of implemented risk reduction measures

Conduct tests, simulations, or inspections to verify the success of risk reduction measures

Assess the residual risk after implementing the chosen risk reduction measures

Document the validation and verification results

If necessary, revise the risk reduction measures based on the validation and verification outcomes

Information for use

Provide clear instructions and warnings for safe operation and maintenance of the machine

Ensure that all relevant information regarding risks and risk reduction measures is communicated to users and operators

Specify any necessary training requirements for safe machine operation

Include any necessary details for safe transportation, installation, and disposal of the machine

Review and update the information for use periodically

Overall risk assessment

Review the entire risk assessment process and documentation

Ensure that all relevant hazards and risks have been adequately addressed

Verify the effectiveness of the chosen risk reduction measures

Conduct a final evaluation of the overall risk level

Document the final risk assessment report and its conclusions

Communicate the risk assessment results to stakeholders and relevant parties

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