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MACHINE SAFTEY AUDIT

General Safety Measures

Is there a written machine safety policy in place?

Are all employees trained on machine safety protocols?

Are there clear signs and labels indicating machine hazards?

Are emergency stop buttons easily accessible and functional?

Are machines properly grounded and electrically safe?

Are there proper lockout/tagout procedures implemented?

Is personal protective equipment (PPE) readily available and used by employees?

Machine Guards

Are all machines equipped with appropriate guards to prevent access to hazardous areas?

Are guards securely in place and not easily removable?

Are interlocks installed to prevent machine operation when guards are open or removed?

Are guards regularly inspected for damage or wear?

Are there any areas where guards are missing or inadequate?

Safety Devices

Are safety devices such as light curtains, safety mats, or pressure-sensitive bumpers installed where necessary?

Are these safety devices properly maintained and tested regularly?

Are employees trained on the use and function of safety devices?

Are safety devices properly integrated with machine controls to ensure safe operation?

Hazardous Energy Control

Are there documented lockout/tagout procedures for each machine?

Are energy sources properly isolated and locked out before maintenance or servicing?

Are lockout/tagout devices durable and clearly labeled?

Are employees trained on lockout/tagout procedures and their importance?

Ergonomics

Are machines designed with ergonomic considerations to minimize operator strain or fatigue?

Are workstations adjustable to accommodate different operator heights or postures?

Are proper lifting techniques and equipment provided to prevent musculoskeletal injuries?

Are there any repetitive motion tasks that may require additional ergonomic measures?

Maintenance and Inspection

Is there a regular maintenance schedule for machines to ensure safe operation?

Are maintenance records kept and up to date?

Are inspections conducted to identify and address potential safety hazards?

Are employees involved in reporting and addressing machine safety concerns?

Training and Communication

Are there regular machine safety training sessions for employees?

Are training records maintained to track employee competency?

Is there a system in place for employees to report safety concerns or near-miss incidents?

Are safety procedures and guidelines clearly communicated to all employees?

Documentation and Records

Are all relevant machine safety documents, manuals, and procedures readily accessible?

Are inspection records, maintenance logs, and training records properly maintained?

Are incident reports and corrective actions documented and tracked?

Continuous Improvement

Is there a system in place to review and update machine safety measures periodically?

Are feedback mechanisms available for employees to suggest safety improvements?

Are safety audits conducted regularly to identify areas for improvement?

It is important to note that this checklist is a general guideline and may vary based on the specific needs and requirements of each engineering organization.

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