pump, valve, hvac system as-built walkdown checklist for industry
Pump System
- Check that the pump is located in the correct position according to the design drawings.
- Ensure that the pump is securely mounted to prevent any movement or vibration.
- Examine the pump nameplate to verify important details such as pump model, serial number, and capacity rating.
- Record the pump tag number for future reference.
- Visually inspect the pump baseplate and foundation for any signs of damage or wear.
- Ensure that the baseplate and foundation are stable and provide adequate support for the pump.
- Check that the pump suction and discharge connections are correctly installed and aligned with the piping system.
- Ensure that there are no leaks or loose fittings.
- Inspect the alignment of the pump and motor coupling using appropriate alignment tools.
- Ensure that the coupling is properly aligned to prevent any misalignment issues.
- Visually inspect the pump motor for any signs of damage or overheating.
- Record the motor tag number for future reference.
- Energize the motor and observe the rotation direction of the pump impeller.
- Ensure that the rotation direction is correct according to the design requirements.
- Inspect the pump seals and packing for any signs of leakage or wear.
- Ensure that the seals and packing are in good condition and properly installed.
- Check the pump lubrication system, including oil levels and any lubrication points.
- Ensure that the system is properly maintained and functioning correctly.
- Visually inspect the pump control panel for any signs of damage or loose connections.
- Record the panel tag number for future reference.
- Check the wiring connections in the pump control panel for any loose or faulty connections.
- Verify that the panel settings are correctly configured according to the design requirements.
- Energize the pump control panel and test its functionality, including starting and stopping the pump.
- Ensure that all control functions are working correctly.
Valve System
- Check valve types (gate, globe, ball, etc.)
- Record tag numbers
- Verify manufacturer
- Verify model
- Verify size
- Check body material
- Check pressure rating
- Inspect stem
- Inspect bonnet
- Inspect packing
- Verify position indicator
- Verify limit switches
- Inspect stem seals
- Inspect gaskets
HVAC System
- Check the HVAC unit for a visible model and manufacturer information label.
- Record the model and manufacturer information for documentation purposes.
- Check the HVAC unit's capacity rating, usually indicated in BTU or tonnage.
- Identify the cooling and heating sources used by the HVAC unit.
- Confirm that the capacity and sources meet the required specifications.
- Inspect the air handling unit (AHU) filters for dirt, dust, and debris.
- Clean or replace the filters if they are dirty or clogged.
- Inspect the AHU fan motors for any visible damage or wear.
- Record the tag numbers of the fan motors for identification purposes.
- Test the functionality of the AHU fan motors to ensure they operate smoothly.
- Check the speed control settings of the fan motors and adjust if necessary.
- Inspect the ductwork connections of the AHU for any leaks or loose fittings.
- Ensure that all connections are secure and properly sealed.
- Inspect the HVAC control system for any visible damage or malfunction.
- Record the tag numbers of the control system components for identification purposes.
- Test the functionality of the HVAC control panel, including all buttons and switches.
- Ensure that the control panel operates properly and controls the HVAC system effectively.
- Check the temperature and humidity sensors of the HVAC system for accuracy.
- Verify that the sensors provide reliable readings and respond appropriately to changes.
- Inspect the air distribution system components, such as diffusers, ducts, and grilles.
- Check for any damage, blockages, or obstructions that may affect airflow.
- Perform air balancing tests to ensure proper airflow and distribution.
- Adjust the dampers if needed to achieve the desired balance and flow rates.
- Inspect the insulation of the HVAC system components, such as pipes and ductwork.
- Check for any signs of damage, deterioration, or inadequate insulation.
- Verify that condensation prevention measures are in place and functioning correctly.
Use in Manifestly