Production planning of piston pins based on capacity, demand and raw material availability

Capacity Planning

Demand Planning

Raw Material Availability

Production Planning

Quality Assurance

Inventory Management

  • Analyze historical demand patterns to identify average and peak demand levels.
  • Consider lead times for raw materials and manufacturing processes to determine safety stock levels.
  • Calculate reorder points based on lead times and desired service levels.
  • Evaluate the suitability of JIT or EOQ based on production capabilities and customer demand variability.
  • Implement JIT to reduce inventory holding costs and improve production efficiency.
  • Apply EOQ to optimize order quantities and minimize ordering and carrying costs.
  • Establish a regular monitoring schedule to track inventory levels.
  • Compare actual inventory levels with planned levels to identify discrepancies.
  • Analyze production and sales data to understand the reasons behind inventory variations.
  • Conduct regular inventory audits to identify slow-moving or obsolete items.
  • Determine the root causes of slow-moving or obsolete inventory.
  • Implement strategies such as discounts, promotions, or product redesign to clear slow-moving or obsolete inventory.
  • Communicate regularly with procurement and logistics teams to understand lead times and availability of raw materials.
  • Coordinate with procurement team to ensure timely ordering and delivery of raw materials.
  • Collaborate with logistics team to optimize transportation and reduce lead times for inventory replenishment.

Continuous Improvement

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