forklift pre delivery
Engine
- Locate the oil dipstick and pull it out
- Wipe the dipstick clean and reinsert it fully
- Pull out the dipstick again and check the oil level
- Locate the coolant reservoir
- Check the level of coolant in the reservoir
- Add more coolant if necessary to reach the recommended level
- Inspect under the forklift for any signs of oil or coolant leaks
- Check around the engine and transmission for any drips or puddles
- Address any leaks found before proceeding
- Inspect the battery terminals for any white or green buildup
- Clean the terminals with a wire brush or terminal cleaner
- Apply a thin coat of terminal grease to prevent future corrosion
- Locate the air filter housing
- Remove the air filter and inspect it for dirt or damage
- Replace the air filter if necessary
- Locate the fuel filter
- Inspect the filter for any clogs or dirt buildup
- Replace the fuel filter if necessary
- Locate the spark plugs on the engine
- Inspect the condition of the spark plugs for wear or damage
- Replace the spark plugs if necessary
- Inspect the ignition coils, wires, and distributor
- Check for any signs of wear, corrosion, or damage
- Test the ignition system for proper functioning
- Visually inspect all belts and hoses for cracks, fraying, or leaks
- Check the tension of the belts for proper adjustment
- Replace any belts or hoses that show signs of wear
- Inspect the exhaust pipes, muffler, and catalytic converter
- Look for any signs of rust, holes, or damage
- Check for any exhaust leaks or unusual noises
- Start the engine and listen for any abnormal noises
- Accelerate and decelerate to check for smooth operation
- Check for any hesitations or lack of power
- Listen for any unusual noises coming from the engine
- Feel for any vibrations while the engine is running
- Investigate and address any unusual sounds or vibrations
Hydraulics
- Locate the hydraulic fluid reservoir on the forklift
- Remove the dipstick and wipe it clean
- Insert the dipstick back into the reservoir and remove it again to check the fluid level
- Add more fluid if necessary to reach the recommended level
- Inspect all hydraulic hoses and connections for any visible leaks or signs of fluid
- Check underneath the forklift for any puddles of hydraulic fluid
- Address any leaks immediately to prevent further damage
- Raise and lower the forks to test the lift function
- Tilt the mast forward and backward to test the tilt function
- Ensure both functions operate smoothly and without any unusual noises
- Visually inspect all hydraulic hoses for cracks, abrasions, or bulges
- Pay close attention to fittings and connections for any signs of wear
- Replace any hoses that show signs of damage
- Operate the forklift to test the functionality of the hydraulic cylinders
- Observe the cylinders for smooth operation and proper extension/retraction
- Address any issues with cylinder operation immediately
- Use a pressure gauge to measure the hydraulic pressure
- Compare the measured pressure to the manufacturer's specifications
- Adjust pressure as needed to meet the recommended levels
- Inspect the hydraulic pump for any unusual noises or vibrations
- Check for any leaks or visible damage on the pump
- Address any abnormalities with the pump immediately
- Inspect all hydraulic connections, fittings, and hoses for tightness
- Ensure all components are properly secured and free from any movement
- Tighten any loose connections as needed
Tires
Brakes
- Engage parking brake
- Attempt to move forklift to ensure parking brake is holding securely
- Press foot brake pedal
- Ensure forklift comes to a smooth and complete stop
- Locate brake fluid reservoir
- Check that brake fluid level is within the recommended range
- Visually inspect brake pads for any signs of excessive wear
- Replace brake pads if necessary
- Inspect brake lines for any visible leaks or damage
- Repair or replace brake lines as needed
- Engage emergency brake
- Ensure forklift comes to a complete stop when emergency brake is activated
- Press brake pedal multiple times
- Ensure pedal is firm and responsive with each press
- Inspect brake calipers for any signs of wear or damage
- Ensure calipers are functioning properly
Lights
Controls
Overall Inspection
- Use a wrench to tighten any loose bolts
- Replace any missing bolts with correct size and type
- Check for cracks, bends, or wear on the forks
- Ensure the forks are securely attached to the forklift
- Check for tears or cracks in the seat
- Ensure the seat belt is functioning properly and securely fastened
- Inspect all hydraulic lines and connections for any visible leaks or damage
- Check hydraulic fluid levels and top up if necessary
- Turn the steering wheel in both directions to ensure it moves smoothly
- Check for any unusual noises or resistance while turning
- Inspect the forklift for all required safety decals and warning labels
- Replace any missing or damaged decals
- Visually inspect the mast and overhead guard for any signs of wear, cracks, or damage
- Ensure the mast and overhead guard are securely attached
- Press each emergency stop button to ensure it immediately stops all functions of the forklift
- Test other safety features such as seat belts and lights
- Operate all controls including forward and reverse, lift and lower, and tilt functions
- Ensure controls respond accurately and are comfortable to use
Documentation
- Check inside the glove compartment or storage compartment of the forklift to locate the operator's manual.
- Verify that the manual is the correct one for the specific make and model of the forklift.
- Look for a maintenance log or record book kept with the forklift.
- Review the maintenance records to ensure that the forklift has been properly serviced and maintained.
- Document any issues or problems discovered during the pre-delivery inspection.
- Note down the specific nature of the issue and any recommended actions for addressing it.
- Check for decals on all major components of the forklift
- Make sure decals are not faded or damaged
- Locate the model and serial numbers on the forklift
- Compare the numbers to the documentation provided
- Check for any warranty documents in the forklift's paperwork
- Verify the length and coverage of the warranty
- Record any changes made to the forklift's original design
- Note the date and reason for each modification
- Capture images of the forklift from multiple angles
- Record a video showing the forklift operating if possible
Use in Manifestly