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metal quality checks in aluminium die casting process

Verify the material type and grade against the specifications

Inspect for any visible defects or contamination on the raw material

Measure the dimensions and thickness of the raw material

Conduct a chemical composition analysis of the material

Perform a hardness test on the material

Ensure the die cavity is clean and free from any residue

Inspect the die for any signs of wear or damage

Verify the alignment and closure of the die halves

Check the temperature control system of the die

Set the appropriate machine parameters such as injection pressure, temperature, and cycle time

Verify the machine settings against the production requirements

Ensure the machine is properly calibrated and functioning correctly

Monitor the melt temperature during the casting process

Inspect the molten metal for any impurities or gas porosity

Check the fill time and velocity of the molten metal into the die cavity

Monitor the cooling time and temperature of the casted part

Inspect the part for any visible defects like shrinkage, cracks, or surface imperfections

Conduct dimensional inspections of the casted part

Perform a surface roughness test on the part

Inspect the part for any internal defects using non-destructive testing techniques

Verify the part weight and compare it to the target weight

Conduct a visual inspection of the part for any cosmetic or finishing issues

Verify that all quality checks have been performed and documented

Ensure that the parts are properly marked and identified

Prepare a final inspection report with all the findings and measurements

Review the documentation and make sure it meets the required standards and specifications

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