A detailed Air Cooled Transformer ANNUAL preventive maintenance checklists

Visual Inspection

  • Examine the transformer casing for dents, scratches, or cracks.
  • Look for rust or corrosion spots, especially at joints.
  • Ensure protective coatings are intact and not peeling.
  • Check for loose connections or frayed wires.
  • Look for discoloration or burn marks around terminals.
  • Ensure all connections are tight and properly insulated.
  • Remove any dust, dirt, or debris from the surface.
  • Check for any obstructions that could impede airflow.
  • Ensure that cooling areas are clear and accessible.
  • Inspect grounding wires for tightness and integrity.
  • Look for corrosion or rust on grounding connections.
  • Ensure the grounding system complies with safety standards.
  • Look for cracks or cuts in insulation.
  • Check for discoloration or burnt areas.
  • Ensure connectors are secure and not corroded.
  • Assess the overall condition and alignment of cables.
  • Inspect for oil or coolant stains on the ground.
  • Look for wet spots or puddles near the base.
  • Check seals and gaskets for integrity.
  • Monitor for unusual odors indicating leaks.
  • Remove debris from cooling fins.
  • Inspect fans for physical damage or wear.
  • Ensure fans rotate freely without obstruction.
  • Check for dust accumulation on fins.
  • Check screws and fasteners for tightness.
  • Examine panels for cracks or corrosion.
  • Ensure covers fit properly and align with housing.
  • Inspect for missing or damaged components.
  • Inspect for nests or droppings near the transformer.
  • Check for entry points used by animals.
  • Ensure the area is clean and free of debris.
  • Consider installing barriers to prevent intrusion.
  • Inspect nameplate for corrosion or fading.
  • Ensure all data, including ratings, is clear.
  • Check for any loose or missing screws.
  • Clean the nameplate if necessary.
  • Look for standing water or pooling areas.
  • Check for debris blocking drainage paths.
  • Assess grading of land surrounding the transformer.
  • Ensure gutters and downspouts are functioning.
  • Inspect for any damaged or missing signs.
  • Check that signs are placed in visible locations.
  • Ensure text and symbols are clear and understandable.
  • Replace any signs that are not reflective of current hazards.
  • Inspect for debris blocking air flow.
  • Check that grills or louvers open and close smoothly.
  • Monitor for signs of overheating due to blockage.
  • Ensure proper air circulation around the transformer.
  • Inspect surfaces for any color changes or burns.
  • Look for warped or melted components.
  • Check temperature readings against normal operating levels.
  • Assess if surrounding equipment shows signs of heat damage.

Electrical Testing

Cooling System Maintenance

Functional Testing

Documentation and Reporting

Compliance Check

Final Review and Recommendations

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