A detailed Air Cooled Transformer MONTHLY preventive maintenance checklists

General Inspection

  • Examine exterior surfaces for dents, scratches, or rust.
  • Check for any loose or missing bolts and fasteners.
  • Look for signs of corrosion on terminals and connections.
  • Assess the condition of insulation materials for degradation.
  • Listen for grinding, buzzing, or rattling noises.
  • Monitor vibrations using a handheld device if available.
  • Ensure all components are securely mounted to reduce noise.
  • Compare current sound levels to historical data for anomalies.
  • Remove any litter, leaves, or flammable materials nearby.
  • Clear away any obstructions that could hinder airflow.
  • Check for oil spills or leaks and address immediately.
  • Inspect drainage areas for blockages that could cause flooding.
  • Ensure all latches and locks are functioning properly.
  • Check for any signs of wear or damage on hinges.
  • Confirm that gaskets are intact to prevent contamination.
  • Inspect for unauthorized access or tampering.
  • Look for wet spots or stains on the housing surface.
  • Check around seals and gaskets for signs of fluid escape.
  • Inspect drainage points for proper function and cleanliness.
  • Document any findings and schedule repairs if needed.
  • Inspect insulation and housing for discoloration or bubbling.
  • Look for warped or deformed components or covers.
  • Assess heat sinks for dust accumulation affecting performance.
  • Monitor temperature readings and compare with normal ranges.
  • Check grounding connections for corrosion or loosening.
  • Ensure grounding rods are intact and securely driven.
  • Inspect the grounding wire for continuity and damage.
  • Confirm compliance with local electrical codes and standards.
  • Check for faded or damaged labels indicating warnings.
  • Ensure all safety and operational instructions are visible.
  • Replace any signage that is missing or illegible.
  • Verify compliance with regulatory signage requirements.
  • Look for peeling, flaking, or bubbling paint.
  • Inspect protective coatings for cracks or abrasions.
  • Assess areas exposed to weather for deterioration.
  • Plan any necessary touch-ups or re-coating procedures.
  • Inspect vents for dust or debris accumulation.
  • Clear any obstructions that may restrict airflow.
  • Check for insect nests or foreign objects inside vents.
  • Ensure that fans and blowers are functioning correctly.
  • Look for droppings or nesting materials in the vicinity.
  • Inspect for entry points that may allow pests access.
  • Consider installing deterrents if infestations are found.
  • Document any findings and take appropriate action.
  • Check for signs of rust or corrosion on supports.
  • Ensure all bolts and fasteners are tight and secure.
  • Inspect for any bending or deformation of supports.
  • Assess the stability of the transformer and foundations.
  • Check for any unusual noises or vibrations from equipment.
  • Inspect belts and bearings for wear or damage.
  • Ensure all connections are secure and leak-free.
  • Test functionality and monitor performance during operation.
  • Inspect all wiring for visible damage or wear.
  • Check connections for tightness and corrosion.
  • Ensure wires are properly routed and secured.
  • Document any issues and schedule repairs if necessary.

Electrical Connections

Cooling System

Temperature Monitoring

Safety Systems

Documentation

Final Checks

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