A detailed Ammonia Compressor DAILY preventive maintenance checklists
1. Safety Precautions
2. Visual Inspection
3. Operational Checks
4. Lubrication
- Locate the oil level sight glass or dipstick.
- Ensure the compressor is off and cool.
- Check oil level against the recommended range.
- Add oil if levels are low, using the specified type.
- Identify all designated lubrication points.
- Check for existing grease presence and consistency.
- Clean around the lubrication points before application.
- Apply the correct type and amount of grease.
- Locate the oil filter within the compressor system.
- Remove the filter cover and inspect for obstructions.
- Clean or replace the filter as necessary.
- Reassemble the filter components securely after checking.
- Locate the oil level sight glass or dipstick.
- Ensure the compressor is off and cool.
- Check oil level against the recommended range.
- Add oil if levels are low, using the specified type.
- Identify all designated lubrication points.
- Check for existing grease presence and consistency.
- Clean around the lubrication points before application.
- Apply the correct type and amount of grease.
- Locate the oil filter within the compressor system.
- Remove the filter cover and inspect for obstructions.
- Clean or replace the filter as necessary.
- Reassemble the filter components securely after checking.
- Consult the manufacturer's specifications for lubricant type.
- Check the viscosity rating against operating temperatures.
- Ensure compatibility with existing lubricants in use.
- Document lubricant type for future reference.
- Examine all lubrication points and seals visually.
- Look for oil spots or residue indicating leaks.
- Wipe down areas to identify new leaks easily.
- Report and address any leaks immediately.
- Inspect hoses for cracks, bulges, or fraying.
- Check connections for tightness and corrosion.
- Replace any damaged hoses or fittings promptly.
- Ensure all connections are securely tightened.
- Observe the operation of the lubrication pump.
- Check for proper flow at lubrication points.
- Listen for unusual noises indicating malfunction.
- Test the system under normal operating conditions.
- Use a maintenance logbook or digital system.
- Note the date of lubrication service.
- Specify the type and amount of lubricant added.
- Include the name of the technician performing the task.
- Identify fittings that show wear or leaks.
- Use appropriate tools to remove the damaged fittings.
- Install new fittings according to specifications.
- Ensure all replacements are securely fastened.
- Refer to the manufacturer's maintenance schedule.
- Log the hours of operation for oil change criteria.
- Notify maintenance personnel of upcoming oil changes.
- Document completed oil changes in the maintenance log.
5. Electrical System
6. System Components
- Inspect for any visible damage or wear.
- Ensure valves open and close smoothly.
- Listen for unusual noises during operation.
- Check for leaks around the valve seals.
- Remove any debris or obstructions.
- Wipe surfaces to remove dirt and contaminants.
- Check for signs of corrosion or scaling.
- Ensure air passages are clear for optimal airflow.
- Test the functionality of pressure relief valves.
- Check for proper calibration of safety devices.
- Inspect for any signs of physical damage.
- Ensure that indicators are visible and clear.
- Look for visible leaks or moisture around joints.
- Check for rust or corrosion on the pipes.
- Inspect insulation for damage or deterioration.
- Ensure that all supports are secure and intact.
- Examine insulation for cracks or peeling.
- Look for signs of moisture or mold growth.
- Ensure insulation is properly fitted and intact.
- Replace any damaged insulation immediately.
- Use a torque wrench to check tightness.
- Inspect for any signs of movement or loosening.
- Check for wear on the bolt threads.
- Ensure the mount is aligned correctly.
- Check for oil leaks around the separator.
- Inspect for any unusual noises during operation.
- Look for contaminants in the oil.
- Ensure the separator is clean and functioning well.
- Check for ice formation on the valve.
- Listen for unusual noises indicating malfunction.
- Ensure proper flow and temperature readings.
- Inspect for leaks around connections.
- Inspect filters for dirt or blockage.
- Replace filters that are visibly dirty or damaged.
- Ensure that replacement filters are the correct size.
- Check filter housing for leaks or damage.
- Verify readings against known standards.
- Check for physical damage to gauges.
- Inspect connections for leaks.
- Ensure that gauge faces are clean and visible.
- Check for moisture or oil around the accumulator.
- Inspect for rust or other corrosion signs.
- Ensure all connections are tight and secure.
- Listen for unusual sounds during operation.
- Inspect for clarity and cleanliness.
- Ensure refrigerant level is within normal range.
- Check for bubbles indicating low refrigerant.
- Replace sight glass if damaged or fogged.
- Inspect for physical damage or wear.
- Measure vibration levels using a vibration meter.
- Check for unusual noises during operation.
- Ensure motor bearings are lubricated as needed.
- Check for cracks, fraying, or signs of wear.
- Ensure proper tension according to specifications.
- Listen for squeaking or unusual noises.
- Replace belts that show significant wear.
- Inspect all fittings and connections visually.
- Use a wrench to check tightness where necessary.
- Look for signs of refrigerant oil around joints.
- Ensure gaskets are in good condition.
- Check for readings outside normal ranges.
- Look for trends indicating increasing vibration.
- Ensure data is logged and analyzed regularly.
- Consult maintenance records for historical data.
- Inspect for visible damage or wear.
- Ensure it's functioning within specified temperature range.
- Check for proper electrical connections.
- Listen for unusual noises during operation.
7. Cleanliness
- Clear surrounding area of tools, boxes, or equipment.
- Ensure pathways to compressor are unobstructed.
- Check for and remove any loose materials that could cause hazards.
- Use a soft cloth or brush to remove loose dirt.
- Apply a mild detergent with water for stubborn grime.
- Rinse thoroughly and dry to prevent water spots.
- Inspect drain openings for blockages.
- Use a pipe cleaner or similar tool to clear debris.
- Test drains with a small amount of water to ensure flow.
- Clear surrounding area of tools, boxes, or equipment.
- Ensure pathways to compressor are unobstructed.
- Check for and remove any loose materials that could cause hazards.
- Use a soft cloth or brush to remove loose dirt.
- Apply a mild detergent with water for stubborn grime.
- Rinse thoroughly and dry to prevent water spots.
- Inspect drain openings for blockages.
- Use a pipe cleaner or similar tool to clear debris.
- Test drains with a small amount of water to ensure flow.
- Select a non-corrosive cleaning solution.
- Use microfiber cloths to apply and wipe surfaces.
- Focus on areas prone to moisture or chemical exposure.
- Remove filters as per manufacturer’s instructions.
- Use compressed air or wash filters with water.
- Allow filters to dry completely before reinserting.
- Inspect the ground and surfaces around the compressor.
- Use absorbent materials to clean up any spills.
- Dispose of waste materials according to regulations.
- Use a soft brush to remove dirt and residue.
- Check for any signs of wear or damage.
- Ensure fittings are tight and free from obstructions.
- Use a vacuum with a brush attachment for delicate areas.
- Blow out dust carefully using compressed air.
- Ensure power is off before cleaning electrical components.
- Remove any combustible materials within a safe distance.
- Store chemicals in designated, safe areas.
- Conduct a visual inspection for hazards.
- Check lines for leaks or corrosion.
- Clean surfaces with a suitable solvent if needed.
- Ensure connections are tight and secure.
- Remove guards as necessary for cleaning.
- Inspect for damage or wear during cleaning.
- Reinstall guards securely after cleaning.
- Record specific areas requiring attention.
- Note any unusual findings or needed repairs.
- Ensure documentation is accessible for review.
Use in Manifestly