A detailed Ammonia Compressor MONTHLY preventive maintenance checklists
1. Safety Precautions
2. Visual Inspection
3. Lubrication
4. Mechanical Components
- Check for fraying or cracking on belts.
- Ensure pulleys are aligned and free of debris.
- Use a tension gauge to verify proper tension.
- Adjust tension or replace components if needed.
- Look for cracks, swelling, or hardening in seals.
- Check for any visible leaks around gaskets.
- Clean surfaces before replacing seals or gaskets.
- Use manufacturer specifications for replacement parts.
- Refer to the manufacturer's torque specifications.
- Use a torque wrench for accurate measurement.
- Check all accessible bolts and fasteners.
- Re-torque if necessary, especially after initial operation.
- Use an alignment tool to check alignment.
- Adjust as necessary to maintain proper alignment.
- Inspect mounting brackets for wear or damage.
- Document any adjustments made for maintenance records.
- Examine the exterior for rust or pitting.
- Check for any visible cracks or deformation.
- Look for signs of ammonia leakage.
- Document any findings and take corrective action.
- Inspect for scoring or excessive wear.
- Check alignment and ensure no play.
- Verify oil levels and lubrication quality.
- Replace or repair components if needed.
- Check for loose bolts or fasteners.
- Inspect rubber isolators for cracks or deterioration.
- Ensure mounts are aligned correctly.
- Tighten or replace as necessary.
- Check for smooth operation of valves.
- Inspect valve seats for scoring or wear.
- Clean any debris or buildup.
- Replace valves if they do not seal properly.
- Check for wear patterns on rings.
- Ensure rings are seated properly in grooves.
- Measure gap to verify specifications.
- Replace rings if worn beyond limits.
- Remove any dust or buildup from fins.
- Inspect for bent or damaged fins.
- Ensure airflow is not obstructed.
- Clean with appropriate tools if needed.
- Check joints and connections for leaks.
- Inspect pipes for rust or corrosion.
- Look for signs of blockage or restriction.
- Repair or replace damaged sections.
- Listen for abnormal sounds during operation.
- Check for loose components or misalignment.
- Inspect for worn bearings or couplings.
- Document findings and perform necessary repairs.
- Check for any physical obstructions.
- Test valve operation by manual activation.
- Inspect for corrosion or wear.
- Replace if they do not function properly.
- Check for smooth operation without sticking.
- Inspect for signs of wear or leaks.
- Lubricate moving parts as per guidelines.
- Replace if damaged or non-operational.
- Inspect for cracks or excessive wear.
- Check alignment and fit with connected components.
- Ensure no excessive play or movement.
- Replace if damaged or worn beyond limits.
Use in Manifestly