A detailed Autogenous Ball Mill Daily preventive maintenance checklists
1. Safety Checks
2. Visual Inspections
3. Lubrication
- Refer to the manufacturer's lubrication chart.
- Use the specified lubricant type and quantity.
- Check each lubrication point for proper fill.
- Ensure no points are missed during the process.
- Inspect lubricants visually for discoloration or particles.
- Use a sample kit to test lubricant quality if needed.
- Drain contaminated lubricants safely.
- Replace with fresh lubricant as per specifications.
- Test the automatic system for proper operation.
- Check timers and settings according to specifications.
- Inspect for any blockages in the delivery lines.
- Listen for unusual sounds during operation.
- Examine hoses for cracks, splits, or deterioration.
- Check fittings for tightness and signs of leakage.
- Replace any damaged hoses or fittings immediately.
- Ensure connections are secure to prevent leaks.
- Review manufacturer's lubrication schedule.
- Ensure all intervals are clearly marked.
- Document compliance with each lubrication task.
- Check for any missed lubrication tasks.
- Communicate any discrepancies to the maintenance team.
- Obtain viscosity measurement tools.
- Collect lubricant samples from various points.
- Compare measurements against manufacturer specifications.
- Record viscosity data for future reference.
- Replace any lubricant that does not meet standards.
- Inspect lubrication lines visually for kinks.
- Adjust lines to ensure proper routing.
- Test flow through lines to confirm unobstructed paths.
- Secure loose lines to prevent movement.
- Replace damaged lines as necessary.
- Open reservoirs and visually inspect for debris.
- Use appropriate cleaning agents to remove contaminants.
- Rinse and dry reservoirs before refilling.
- Check seals and gaskets for wear.
- Document cleaning activities in maintenance logs.
- Inspect all manual lubrication points.
- Ensure no obstructions are present around points.
- Label points for easy identification.
- Modify or relocate points if accessibility is poor.
- Check for clear instructions on lubrication access.
- Install temperature gauges near lubrication points.
- Regularly check temperature readings.
- Compare readings against manufacturer guidelines.
- Document any temperature anomalies.
- Take corrective action if temperatures exceed limits.
- Create a lubrication log for tracking.
- Record date, type, and quantity of lubricant.
- Include technician name or ID in records.
- Store logs in a central maintenance database.
- Review logs regularly for consistency.
- Inspect fittings for excess lubricant leakage.
- Wipe off any visible excess grease or oil.
- Assess the amount of lubricant used at each point.
- Adjust lubrication schedules if over-lubrication is noted.
- Document findings and corrective actions taken.
- Evaluate current lubrication schedules against operational shifts.
- Identify any new equipment or changes in usage.
- Adjust intervals based on performance data.
- Communicate changes to all maintenance personnel.
- Keep an updated schedule visible in the maintenance area.
- Conduct training sessions on lubrication best practices.
- Provide written materials on safety and techniques.
- Demonstrate proper lubrication methods hands-on.
- Assess personnel understanding through quizzes.
- Schedule regular refresher courses for team members.
Use in Manifestly