A detailed Bag Filter DAILY preventive maintenance checklists
Visual Inspection
Performance Monitoring
- Use a calibrated pressure gauge.
- Take readings at specified intervals.
- Document the differential pressure values.
- Compare with baseline values for anomalies.
- Utilize an anemometer for accurate measurements.
- Record airflow rates periodically throughout the day.
- Verify that the rates align with manufacturer specifications.
- Investigate any discrepancies immediately.
- Listen for grinding, squeaking, or rattling sounds.
- Inspect moving parts visually while the system is running.
- Document any unusual noises and their characteristics.
- Schedule immediate repairs if necessary.
- Collect dust samples from the filter.
- Use a microscope or lab analysis for composition checks.
- Document findings for comparison with historical data.
- Report any significant changes to maintenance staff.
- Use a digital thermometer for accurate readings.
- Record temperatures at regular intervals.
- Compare inlet and outlet temperatures.
- Identify any significant temperature differentials.
- Visually inspect filter bags for tears or holes.
- Check for discoloration or clumping of dust.
- Document any damage for replacement scheduling.
- Ensure all bags are secured properly.
- Use emission testing equipment to measure output.
- Compare results with local and national standards.
- Document all emission levels meticulously.
- Take corrective action if levels exceed limits.
- Inspect fan blades for wear and cleanliness.
- Check motor performance and energy consumption.
- Listen for abnormal sounds during operation.
- Document any performance issues for review.
- Use a vibration meter to assess levels.
- Inspect mounting points and supports for stability.
- Document vibration readings and locations.
- Schedule repairs if vibrations exceed acceptable levels.
- Check calibration dates on all gauges.
- Use calibration equipment to verify accuracy.
- Document calibration results for each gauge.
- Replace or repair any faulty gauges immediately.
- Monitor control panel continuously during operation.
- Document any alerts and their corresponding readings.
- Investigate and resolve issues indicated by alarms.
- Keep a log of all control panel irregularities.
- Gather historical performance data for comparison.
- Analyze metrics for consistency and anomalies.
- Document any significant deviations from trends.
- Report findings to management for further review.
- Inspect the housing visually for cracks or leaks.
- Check seals and gaskets for wear.
- Document any structural issues found.
- Schedule repairs if any integrity concerns arise.
Use in Manifestly