A detailed CLOSED EXPANSION TANK SEMI ANNUAL preventive maintenance checklists

General Inspection

Pressure and Temperature Checks

Water Level and Fluid Quality

Valves and Connections

  • Check for smooth operation of each valve.
  • Ensure valves open and close without obstruction.
  • Listen for unusual noises during operation.
  • Confirm that valve positions are correct per system requirements.
  • Inspect all connections for visual signs of leakage.
  • Tighten any loose fittings with appropriate tools.
  • Use a leak detection solution to confirm integrity.
  • Ensure all connections are compliant with specifications.
  • Identify all moving parts that require lubrication.
  • Use the manufacturer's recommended lubricant type.
  • Apply lubricant evenly and avoid excess application.
  • Wipe off any excess lubricant to prevent buildup.
  • Consult system diagrams for valve positioning.
  • Manually check each valve's position.
  • Adjust any valves that are incorrectly positioned.
  • Document any discrepancies for follow-up.
  • Look for rust, pitting, or discoloration.
  • Check the valve body and handle for cracks.
  • Test operation to ensure they fully isolate flow.
  • Replace any valves showing significant deterioration.
  • Open and close each drain valve several times.
  • Check for smooth operation without binding.
  • Inspect for any leaks during operation.
  • Clean any debris around the valve mechanism.
  • Perform a visual inspection around all valves.
  • Look for puddles or damp spots.
  • Investigate the source of any fluid accumulation.
  • Address leaks immediately to prevent corrosion.
  • Check the manufacturer's specifications for pressure settings.
  • Manually test the relief valve operation.
  • Observe if the valve opens at designated pressure.
  • Replace or repair valves that do not function properly.
  • Check electrical connections for secure fittings.
  • Test actuator response to manual controls.
  • Look for any signs of wear or damage.
  • Verify signal integrity with testing equipment.
  • Observe check valves during operation.
  • Ensure they close fully without leaks.
  • Inspect for signs of wear or malfunction.
  • Replace any check valves that fail to operate correctly.
  • Check for loose mounting hardware.
  • Look for any misalignment in piping.
  • Monitor for excessive vibration during operation.
  • Implement corrective measures if vibration is detected.
  • Verify that all valves have visible labels.
  • Use durable labeling materials resistant to environmental factors.
  • Maintain labeling for accuracy and clarity.
  • Replace any labels that are worn or illegible.
  • Record inspection results in a maintenance log.
  • Note any repairs performed or required.
  • Include photos or diagrams where applicable.
  • Schedule follow-up actions based on findings.

Safety and Relief Systems

Documentation and Reporting

Follow-Up Actions

Related Checklists