A detailed Coiled hot water tank WEEKLY preventive maintenance c checklists

1. Safety Precautions

2. Visual Inspection

3. Temperature and Pressure Monitoring

4. Valve and Fitting Inspection

  • Visually examine for water leaks.
  • Operate valves to ensure they open and close smoothly.
  • Listen for unusual noises during operation.
  • Check for wear on valve seals.
  • Inspect all visible fittings for signs of wear.
  • Use a torque wrench to check tightness as per specifications.
  • Look for any signs of leakage around connections.
  • Tighten any loose fittings as necessary.
  • Test the relief valve by manually activating it.
  • Inspect for any leaks around the valve seat.
  • Check for proper seating of the valve during operation.
  • Document any issues found during inspection.
  • Look for rust or corrosion on valve bodies.
  • Check for pitting or flaking surfaces.
  • Clean any corrosion with appropriate solvent.
  • Replace corroded valves if necessary.
  • Check labels for clarity and visibility.
  • Ensure labels correspond with system diagrams.
  • Replace damaged or missing labels.
  • Use standardized labeling practices.
  • Test each manual valve for ease of operation.
  • Lubricate valve handles if they are stiff.
  • Inspect for any obstructions that hinder movement.
  • Replace any malfunctioning manual valves.
  • Examine fittings for unusual movement during operation.
  • Use a vibration meter to assess stability.
  • Tighten any loose connections.
  • Document any abnormalities found.
  • Send control signals to the automatic valves.
  • Observe valve response and timing.
  • Check for any error codes or alarms.
  • Calibrate valves if necessary.
  • Test each isolation valve by operating it.
  • Check for leaks when closed.
  • Inspect for signs of wear on seals.
  • Ensure they can easily be closed.
  • Open drain valves to check for flow.
  • Inspect for clogs or blockages.
  • Clean any debris from the valve.
  • Test the valve's sealing ability.
  • Inspect handles for any damage or wear.
  • Ensure handles are positioned for easy access.
  • Replace any broken handles promptly.
  • Label emergency shut-off handles clearly.
  • Check for cracks or bulges in the material.
  • Ensure there are no leaks around joints.
  • Assess for proper alignment and support.
  • Replace any damaged expansion joints.
  • Review specifications for each fitting material.
  • Check for manufacturer recommendations.
  • Replace incompatible fittings as needed.
  • Document all materials used in the system.

5. Cleaning and Maintenance

6. Electrical Components Check

7. Documentation and Reporting

8. Review and Training

9. Final Checks

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