A detailed Compressed Air Dryer ANNUAL preventive maintenance checklists
1. Visual Inspection
2. Operational Checks
3. Filter Maintenance
- Turn off the compressed air system.
- Remove filter covers carefully.
- Inspect filters for dirt and damage.
- Replace filters if they are dirty or worn.
- Reinstall filter covers and secure them properly.
- Open the desiccant chamber.
- Inspect desiccant beads for color change or clumping.
- Replace desiccant if it appears saturated or damaged.
- Seal the chamber properly after replacement.
- Remove particulate filters from their housing.
- Rinse or blow out debris, or replace if necessary.
- Ensure filters are dry before reinstalling.
- Reattach filters securely in their housing.
- Inspect the outer casing for cracks or corrosion.
- Check mounting brackets for stability.
- Replace housing if structural integrity is compromised.
- Inspect seals for cracks or wear.
- Replace any damaged or worn seals immediately.
- Ensure proper fit during reassembly.
- Check alignment of filter elements within housings.
- Ensure all fittings are tightened and leak-free.
- Adjust or realign elements as necessary.
- Measure inlet and outlet pressure of filters.
- Calculate pressure drop and compare to manufacturer specifications.
- Replace filters if pressure drop is excessive.
- Record filter types, change dates, and observed conditions.
- Store documentation in maintenance log.
- Review logs regularly for trends.
- Inspect joints and seals for air leaks.
- Use soapy water to identify leaks.
- Tighten fittings or replace seals as needed.
- Use a vacuum or damp cloth to clean housings.
- Remove dust and debris from surrounding areas.
- Ensure no contaminants are introduced during maintenance.
- Locate and review the manufacturer's manual.
- Note recommended service intervals for filters.
- Schedule future maintenance based on these guidelines.
- Track pressure drop and airflow data over time.
- Analyze trends to anticipate filter replacement.
- Adjust maintenance schedules based on performance data.
- Check local regulations for filter disposal.
- Follow guidelines for environmentally safe disposal.
- Document disposal methods for compliance records.
Use in Manifestly