A detailed Cone Crusher ANNUAL preventive maintenance checklists
General Inspection
Lubrication System
Hydraulic System
Crushing Chamber
- Examine surfaces for cracks, pitting, or excessive wear.
- Look for any signs of abnormal wear patterns.
- Take photos for documentation if necessary.
- Use a calibrated micrometer for accuracy.
- Record measurements in a maintenance log.
- Compare measurements with manufacturer specifications.
- Inspect for cracks, corrosion, or deformities.
- Ensure support brackets are secure.
- Look for excessive wear around entry points.
- Clear any debris or buildup obstructing flow.
- Check for signs of wear on discharge components.
- Ensure proper functionality of discharge chutes.
- Use appropriate tools to scrape off buildup.
- Wash surfaces with suitable cleaning agents.
- Ensure no residue is left that could affect performance.
- Look for scoring, pitting, or unusual wear patterns.
- Check for loose bolts or hardware that may cause issues.
- Document any findings for future reference.
- Inspect the assembly for signs of fatigue.
- Use visual aids to identify potential cracks.
- Ensure all components are securely fastened.
- Verify alignment with manufacturer specifications.
- Tighten any loose bolts or fasteners.
- Look for signs of wear on contact surfaces.
- Check for fluid leaks around seals and connections.
- Test cylinder operation by cycling the hydraulics.
- Ensure there is no excessive play in the cylinders.
- Inspect seals for cracks, tears, or wear.
- Ensure seals are seated properly in their grooves.
- Replace with OEM parts if necessary.
- Check for uneven wear on the mantle and liner.
- Adjust feed settings to promote uniform distribution.
- Monitor material flow during operation.
- Test the mechanism to ensure it operates smoothly.
- Look for signs of wear on friction surfaces.
- Lubricate components as needed.
- Check for wear on bearings and mounting points.
- Ensure that all components are aligned correctly.
- Tighten any loose bolts or fasteners.
- Inspect for any signs of wear or damage.
- Ensure all fasteners are tight and secure.
- Replace any missing or damaged guards immediately.
- Record all observations in the maintenance log.
- Include measurements and photographs where applicable.
- Communicate findings to relevant personnel.
Use in Manifestly