A detailed Cone Crusher SEMI ANNUAL preventive maintenance checklists
1. Safety Precautions
2. Visual Inspection
3. Lubrication
4. Mechanical Components
- Check for scoring, pitting, or any surface irregularities.
- Measure diameter against specifications to ensure compliance.
- Rotate the shaft manually to detect any unusual noise or resistance.
- Look for signs of excessive wear or cracking.
- Measure thickness to ensure they meet manufacturer specifications.
- Inspect for proper seating and alignment.
- Inspect hoses and fittings for signs of wear or fluid leaks.
- Check hydraulic fluid levels and condition.
- Test the operation of hydraulic cylinders for responsiveness.
- Check for fraying, cracks, or signs of deterioration.
- Ensure tension is within specified limits.
- Inspect alignment of pulleys for even wear.
- Check for unusual noises or vibrations during operation.
- Ensure the motor is securely mounted and aligned.
- Inspect electrical connections for signs of wear or corrosion.
- Inspect for any cracks or visible wear on components.
- Ensure all parts are securely fastened and aligned.
- Rotate the assembly to detect any irregular movement.
- Check for any movement or play in the bearing.
- Inspect for signs of lubrication or contamination.
- Measure the bearing clearance against specifications.
- Check for any signs of binding or excessive friction.
- Ensure all components are clean and lubricated.
- Test the adjustment mechanism for full range of motion.
- Inspect for cracks, dents, or signs of wear.
- Ensure all connections are secure and properly aligned.
- Check for blockages or material buildup.
- Clear any debris or material buildup obstructing discharge.
- Inspect for wear on the discharge chute or liner.
- Ensure proper flow and alignment of materials.
- Inspect welds and joints for signs of cracking.
- Check for any deformation or misalignment.
- Ensure all mounting points are secure.
- Check for cracks, tears, or signs of deterioration.
- Ensure seals fit securely and are not dislodged.
- Inspect surrounding areas for dust ingress.
- Inspect bolts, nuts, and screws for proper torque.
- Look for any missing or damaged fasteners.
- Check for signs of vibration or movement.
- Check for smooth operation without sticking or binding.
- Inspect seals for leakage or wear.
- Test pressure levels against specifications.
- Check for excessive play or movement.
- Inspect bearings for signs of overheating or wear.
- Ensure proper lubrication is maintained.
- Inspect all guards for damage or missing parts.
- Ensure all fasteners are tight and secure.
- Check that guards do not interfere with operation.
- Inspect for wear or overheating signs.
- Ensure proper lubrication levels are maintained.
- Check for any unusual noises during operation.
- Check for cracks, breaks, or signs of sagging.
- Ensure springs are seated properly in their mounts.
- Test for proper tension and responsiveness.
Use in Manifestly