A detailed Cone Crusher WEEKLY preventive maintenance checklists
General Inspection
Lubrication System
Hydraulic System
Wearing Parts
Electrical System
Cooling System
- Locate the coolant reservoir.
- Check the coolant level against the marked indicators.
- Add coolant if levels are low, using the recommended type.
- Replace the reservoir cap securely.
- Examine the radiator for any visible blockages.
- Look for dents, cracks, or leaks in the radiator.
- Remove debris, such as dirt or leaves, from the radiator fins.
- Ensure mounting brackets are secure and intact.
- Check fan operation by observing movement.
- Remove any debris obstructing fan blades.
- Inspect fan belts for wear or tension issues.
- Lubricate fan bearings if applicable.
- Use compressed air or a soft brush to clean cooling fins.
- Remove and clean any filters according to manufacturer guidelines.
- Inspect for signs of wear on filters and replace if necessary.
- Reinstall filters and ensure they are secured properly.
- Check the coolant label for specifications.
- Verify compatibility with manufacturer recommendations.
- Ensure proper mix ratios if using concentrated coolant.
- Document coolant type for maintenance records.
- Examine hoses for cracks, bulges, or deterioration.
- Check all connections for signs of leaking.
- Ensure clamps are tight and secure.
- Replace any damaged hoses or fittings immediately.
- Observe coolant flow in the reservoir during operation.
- Check for any blockages in coolant lines.
- Test the operation of the water pump.
- Inspect for any unusual noises indicating flow issues.
- Monitor engine temperature to verify thermostat function.
- Remove thermostat and test in boiling water for opening.
- Replace if it does not operate as specified.
- Reinstall with a new gasket if removed.
- Check the temperature gauge regularly during operation.
- Note any fluctuations outside of normal operating range.
- Investigate causes of temperature irregularities immediately.
- Document temperature readings in maintenance logs.
- Listen for unusual noises indicating pump wear.
- Check for leaks around the water pump seal.
- Ensure the pump is securely mounted and aligned.
- Replace the water pump if any issues are found.
- Drain the coolant from the system completely.
- Use a flush solution to remove contaminants.
- Rinse the system thoroughly with clean water.
- Refill with fresh coolant according to specifications.
- Inspect all metal parts for rust or corrosion.
- Use a wire brush to remove light corrosion.
- Apply anti-corrosion treatment as necessary.
- Replace severely corroded components.
- Locate the venting points on the cooling system.
- Open bleed valves to release trapped air.
- Monitor coolant levels and refill as needed.
- Secure all valves and ensure no leaks are present.
- Record all observations during inspections.
- Note any maintenance performed and parts replaced.
- Keep a log of coolant levels and temperatures.
- Review documentation for trends or recurring issues.
Operational Checks
- Look for any unusual vibrations or movements.
- Check for leaks or signs of wear on components.
- Ensure all safety guards are in place.
- Verify that all operational indicators are functioning.
- Record the temperature and pressure readings.
- Compare readings against manufacturer's specifications.
- Look for any fluctuations that may indicate issues.
- Ensure cooling systems are functioning properly.
- Engage and disengage adjustment mechanisms.
- Check for smooth operation without excessive force.
- Inspect for signs of wear or damage.
- Ensure settings are maintained within recommended ranges.
- Identify any grinding, rattling, or squeaking noises.
- Determine if sounds correlate with operational changes.
- Investigate the source of any unusual sounds.
- Document any concerns for further evaluation.
- Observe the feed material entry points.
- Check for any obstructions causing uneven flow.
- Ensure that the feed rate is consistent.
- Adjust the feed mechanism if necessary.
- Inspect the conveyor belt for any signs of wear.
- Look for any material buildup or jams.
- Ensure the conveyor is moving smoothly.
- Test the motor and controls for proper operation.
- Collect samples of the crushed material.
- Measure particle size to verify specifications.
- Assess the quality for consistency.
- Adjust settings if output does not meet standards.
- Check water sprays for proper coverage.
- Inspect hoses for leaks or blockages.
- Ensure pumps are operating correctly.
- Monitor dust levels in the surrounding area.
- Inspect all safety guards for integrity.
- Ensure covers are properly fastened.
- Look for any missing or damaged components.
- Replace or repair any defective parts immediately.
- Check wear indicators for visible signs of wear.
- Test functionality of any electronic indicators.
- Document wear levels for maintenance planning.
- Replace worn components as necessary.
- Verify that all automated controls are operational.
- Check response times for commands.
- Monitor for any error messages or alerts.
- Reset systems if any faults are detected.
- Review operational settings against manufacturer guidelines.
- Check parameters like pressure, speed, and temperature.
- Make adjustments to optimize performance.
- Document any deviations for future reference.
- Measure production rates against benchmarks.
- Analyze energy consumption for efficiency.
- Check for vibrations or unusual noises.
- Compile findings for maintenance review.
- Examine logs for noted issues or discrepancies.
- Look for patterns in operational anomalies.
- Discuss any concerns with the operating team.
- Plan follow-up actions based on findings.
Use in Manifestly