A detailed Cooling Tower DAILY preventive maintenance checklists
1. Visual Inspection
2. Water Quality Check
3. Mechanical Components
4. Electrical Systems
5. Drainage and Sump Inspection
- Remove any visible debris from the sump.
- Use a vacuum or net for effective cleaning.
- Ensure that the sump is free of blockages.
- Dispose of debris following safety protocols.
- Check all drainage pipes for blockages.
- Flush the system with water to ensure flow.
- Inspect for proper slope and alignment.
- Listen for unusual sounds indicating issues.
- Look for discoloration or residue in the basin.
- Use a scraper to remove any sediment.
- Assess buildup against operational guidelines.
- Schedule a thorough cleaning if necessary.
- Remove any visible debris from the sump.
- Use a vacuum or net for effective cleaning.
- Ensure that the sump is free of blockages.
- Dispose of debris following safety protocols.
- Check all drainage pipes for blockages.
- Flush the system with water to ensure flow.
- Inspect for proper slope and alignment.
- Listen for unusual sounds indicating issues.
- Look for discoloration or residue in the basin.
- Use a scraper to remove any sediment.
- Assess buildup against operational guidelines.
- Schedule a thorough cleaning if necessary.
- Manually open and close each drain valve.
- Check for leaks around valve seals.
- Lubricate moving parts if needed.
- Replace any faulty valves promptly.
- Examine the pump housing for cracks.
- Check wiring and connections for frays.
- Listen for unusual noises during operation.
- Document any signs of wear for follow-up.
- Fill the sump with water to trigger the pump.
- Observe the pump for smooth operation.
- Check the shut-off mechanism after activation.
- Record the pump's performance results.
- Inspect all connection points for moisture.
- Use a flashlight to spot hidden leaks.
- Tighten any loose fittings as needed.
- Mark any leaks for repair scheduling.
- Use a measuring stick or level gauge.
- Record the water level at regular intervals.
- Adjust inflow or drainage as necessary.
- Ensure levels comply with operational standards.
- Clean any debris from the float switch.
- Test the float's movement and response.
- Check sensor readings against actual levels.
- Replace faulty components as needed.
- Visually inspect hoses for wear or damage.
- Check connections for tightness and leaks.
- Run water through hoses to test flow.
- Replace any compromised hoses immediately.
- Inspect overflow pipes for blockages.
- Run water through the overflow system.
- Check for proper drainage during tests.
- Clear any obstructions found.
- Record all observations in a maintenance log.
- Include dates, times, and personnel involved.
- Note any repairs or replacements made.
- Ensure records are accessible for future audits.
Use in Manifestly