A detailed Cooling Tower DAILY preventive maintenance checklists
1. Visual Inspection
2. Operational Checks
- Inspect fan blades for damage or obstructions.
- Listen for vibrations or unusual sounds.
- Measure fan speed using a tachometer.
- Ensure fans are clean and free of debris.
- Check flow meters for accurate readings.
- Compare readings with manufacturer specifications.
- Inspect piping for leaks or blockages.
- Adjust valves as necessary to maintain flow.
- Manually operate valves to check for smooth action.
- Inspect for leaks around valve seals.
- Verify position indicators are accurate.
- Lubricate moving parts if necessary.
- Identify and locate the source of any strange sounds.
- Pay attention to grinding, knocking, or squealing noises.
- Document any findings for further investigation.
- Consult maintenance if any issues are suspected.
- Inspect fan blades for damage or obstructions.
- Listen for vibrations or unusual sounds.
- Measure fan speed using a tachometer.
- Ensure fans are clean and free of debris.
- Check flow meters for accurate readings.
- Compare readings with manufacturer specifications.
- Inspect piping for leaks or blockages.
- Adjust valves as necessary to maintain flow.
- Manually operate valves to check for smooth action.
- Inspect for leaks around valve seals.
- Verify position indicators are accurate.
- Lubricate moving parts if necessary.
- Identify and locate the source of any strange sounds.
- Pay attention to grinding, knocking, or squealing noises.
- Document any findings for further investigation.
- Consult maintenance if any issues are suspected.
- Use thermometers to measure inlet and outlet temperatures.
- Calculate the temperature difference.
- Ensure it meets operational standards.
- Report any significant deviations.
- Check for debris accumulation on eliminators.
- Ensure they are properly aligned and secured.
- Inspect for signs of wear or damage.
- Clean as necessary to maintain efficiency.
- Check water level indicators for accuracy.
- Adjust make-up water supply if necessary.
- Inspect for leaks that may affect water level.
- Document water level readings regularly.
- Inspect make-up water valves for proper operation.
- Check for clogs or restrictions in the lines.
- Verify that water supply is consistent.
- Test the float switch for responsive operation.
- Simulate conditions to test sensor responses.
- Verify readings against manual measurements.
- Check calibration of sensors as necessary.
- Document any discrepancies for corrective action.
- Inspect chemical storage for leaks or spills.
- Check feed lines for blockages.
- Monitor chemical concentration levels.
- Adjust feed rates according to system demands.
- Listen for unusual sounds during pump operation.
- Inspect for clogs or debris in the sump.
- Check float switches for proper function.
- Ensure discharge lines are clear.
- Test each safety interlock to ensure it activates.
- Check reset procedures for emergency systems.
- Inspect wiring and connections for damage.
- Document any failures for immediate repair.
- Verify VFD settings match operational requirements.
- Observe VFD display for error codes or warnings.
- Listen for unusual sounds from the VFD.
- Test manual control mode for responsiveness.
3. Water Quality Assessment
- Use a calibrated thermometer.
- Record temperatures at both inlet and outlet.
- Compare readings to operational standards.
- Note any significant temperature deviations.
- Use a pH meter or test strips.
- Collect water samples from multiple locations.
- Record pH levels accurately.
- Adjust chemical treatment if pH is out of range.
- Inspect internal surfaces and water for growth.
- Use visual assessment and sampling if necessary.
- Document findings and recommend cleaning if needed.
- Use sterile containers for water samples.
- Label samples with date and time.
- Send samples to a certified lab for analysis.
- Follow guidelines for proper sampling techniques.
- Use a conductivity meter for accurate readings.
- Record conductivity levels at various points.
- Compare results to acceptable TDS ranges.
- Investigate if levels exceed recommended limits.
- Use appropriate test kits or meters.
- Take readings from multiple locations.
- Ensure levels are within treatment specifications.
- Adjust chemical dosing if necessary.
- Use a hardness test kit or titration method.
- Record calcium and magnesium concentrations.
- Compare results to acceptable hardness levels.
- Implement softening measures if needed.
- Calibrate the turbidimeter according to guidelines.
- Take water samples for testing.
- Record turbidity levels and compare to standards.
- Schedule cleaning if turbidity exceeds acceptable limits.
- Use a dissolved oxygen meter for accurate readings.
- Sample water at different depths.
- Record levels and compare to operational needs.
- Investigate low levels promptly.
- Use specific test kits for biocide concentration.
- Document levels accurately.
- Adjust dosing based on test results.
- Ensure compliance with safety regulations.
- Maintain a detailed log of all parameters.
- Highlight any significant changes.
- Include date, time, and environmental conditions.
- Use this data for trend analysis.
- Conduct a visual inspection of all components.
- Check for leaks, corrosion, or blockages.
- Document findings and schedule repairs as needed.
- Ensure flow rates are adequate.
- Use flow meters to measure rates.
- Record measurements regularly.
- Compare against system specifications.
- Adjust system settings if flow is inadequate.
- Look for discoloration, floating debris, and foam.
- Note any unusual odors.
- Document observations and investigate further.
- Take corrective action if contamination is suspected.
4. Mechanical Components
- Use appropriate lubricant for each component.
- Apply lubricant evenly to bearings and motors.
- Check for any unusual wear or resistance during operation.
- Ensure excess lubricant is wiped away to prevent buildup.
- Inspect belts for cracks, fraying, or excessive wear.
- Use a tension gauge to check proper tension.
- Adjust tension using the appropriate tools if needed.
- Replace any damaged belts immediately to avoid failure.
- Inspect all wiring for frays or damage.
- Tighten any loose connections using appropriate tools.
- Clean connections with a suitable electrical contact cleaner.
- Check for signs of corrosion and replace corroded components.
- Inspect for dirt, debris, or any signs of damage.
- Use a soft brush or water to clean drift eliminators.
- Ensure they are properly seated after cleaning.
- Replace any damaged eliminators to maintain efficiency.
- Look for cracks, dents, or warping on blades.
- Ensure blades are securely attached to the hub.
- Clean blades to remove any buildup that may hinder performance.
- Replace any damaged blades promptly to prevent imbalance.
- Inspect gearboxes for leaks or abnormal noises.
- Check lubricant level and top up if low.
- Replace lubricant according to manufacturer recommendations.
- Look for signs of overheating or wear on gears.
- Run the motor and listen for irregular sounds.
- Check for vibrations that could indicate misalignment.
- Ensure the motor is operating within specified parameters.
- Document any irregularities for further inspection.
- Inspect all pipes and fittings for leaks.
- Check for blockages in nozzles or distribution trays.
- Ensure even water distribution across the fill media.
- Repair or replace any damaged components as needed.
- Inspect fill media for dirt, algae, or damage.
- Clean media with a suitable solution if dirty.
- Replace any sections that are excessively worn or damaged.
- Ensure fill media is properly installed after maintenance.
- Check for leaks around seals and connections.
- Monitor pump operation for unusual noises or vibrations.
- Ensure the pump is primed and operating at correct pressure.
- Replace any faulty components to maintain efficiency.
- Remove any visible debris or sediment from the sump.
- Check for blockages in the drain lines.
- Inspect for signs of corrosion or damage in the basin.
- Maintain a clean environment to optimize water flow.
- Use alignment tools to verify proper alignment.
- Make adjustments as necessary to align components.
- Check for any signs of wear on coupling components.
- Document alignment status for future reference.
- Inspect all guards for damage or missing parts.
- Ensure all fasteners are tightened securely.
- Replace any damaged guards immediately.
- Verify compliance with safety regulations.
- Inspect for rust, corrosion, or structural deformities.
- Check welds and joints for integrity.
- Clean any corroded areas and apply protective coating.
- Report significant damage for further evaluation.
Use in Manifestly