A detailed Cooling Tower DAILY preventive maintenance checklists

1. Visual Inspection

  • Inspect for leaks or water pooling; observe all connections and joints.
  • Look for rust or corrosion; focus on metal components and joints.
  • Check fan blades; ensure no cracks or bends are present.
  • Remove debris and obstructions; clear around the tower and water basin.
  • Examine fill media; look for fouling, damage, or misalignment.
  • Measure water level; ensure it aligns with operational standards.
  • Check drift eliminators; look for blockages or signs of wear.
  • Assess structural integrity; look for cracks, warping, or deformities.
  • Inspect access doors; confirm they seal properly and function as intended.
  • Look for biological growth; check surfaces, basin, and crevices.
  • Inspect pipe insulation; note any signs of damage or deterioration.
  • Verify safety guards; confirm all are intact and securely fastened.
  • Examine surrounding plants; assess impact on airflow and debris.
  • Inspect foundation; check for stability, settling, or erosion indicators.

2. Water Quality Assessment

3. Mechanical Components Check

4. Electrical Systems Review

5. Water Distribution System Inspection

6. Fan and Motor Inspection

7. Documentation and Reporting

8. Safety Checks

Related Checklists