A detailed Cooling Tower MONTHLY preventive maintenance checklists
1. Visual Inspection
2. Water Quality Testing
3. Mechanical Components
4. Electrical Systems
- Use a torque wrench to ensure connections meet specifications.
- Look for signs of corrosion or discoloration.
- Tighten loose connections carefully to avoid damage.
- Document any findings or repairs made.
- Check for discoloration, melting, or burnt components.
- Ensure all indicators and lights are functioning.
- Clean surfaces to remove dust and debris.
- Verify that ventilation openings are unobstructed.
- Simulate emergency conditions to verify operation.
- Check that interlocks engage and disengage correctly.
- Inspect wiring and connections for integrity.
- Document test results and any issues found.
- Check parameters and settings for accuracy.
- Listen for unusual noises during operation.
- Inspect cooling fans for proper function.
- Log any deviations from normal operation.
- Verify labels are legible and correctly placed.
- Update any outdated documentation.
- Use color codes for easy identification.
- Ensure records are accessible for maintenance personnel.
- Remove any accumulated dust using a soft brush.
- Check seals for integrity to prevent water ingress.
- Inspect for any signs of pests or nesting.
- Ensure enclosures are securely fastened after cleaning.
- Test each circuit breaker using a multimeter.
- Replace any blown fuses with the correct type.
- Document any replacements or repairs.
- Check for overheating signs on breakers.
- Inspect grounding rods and connections for corrosion.
- Test grounding resistance using a megohmmeter.
- Ensure all grounding connections are secure.
- Document grounding system condition and any repairs.
- Use a multimeter to measure voltage and current.
- Compare measurements against manufacturer specifications.
- Log readings for future reference.
- Identify and address any discrepancies.
- Use calibrated equipment to verify sensor accuracy.
- Adjust settings as necessary to match standards.
- Document calibration results and any adjustments made.
- Replace sensors that are out of tolerance.
- Check insulation for abrasions or damage.
- Look for exposed conductors or connections.
- Replace any compromised wiring immediately.
- Document all inspected and replaced wiring.
- Inspect signage for legibility and placement.
- Replace any faded or damaged signs.
- Ensure signs comply with safety regulations.
- Document signage condition and any replacements.
- Compare current system with existing documentation.
- Make necessary updates for any modifications.
- Store updated schematics in an accessible location.
- Ensure all personnel are aware of changes.
- Review current local and national electrical codes.
- Inspect installations for compliance with regulations.
- Document any non-conformities and corrective actions.
- Stay updated on changes to electrical codes.
- Use an infrared camera to scan electrical components.
- Identify and document any hotspots detected.
- Investigate the cause of elevated temperatures.
- Schedule repairs for any identified issues.
Use in Manifestly