A detailed Cooling Tower SEMI ANNUAL preventive maintenance checklists
1. Visual Inspection
2. Mechanical Components
3. Water Quality Testing
4. Electrical Components
5. Operational Checks
- Check temperature and pressure gauges.
- Ensure performance metrics align with specifications.
- Document any deviations for further analysis.
- Use calibrated thermometers for accuracy.
- Record inlet and outlet temperatures consistently.
- Compare readings to expected temperature ranges.
- Inspect fan blades for damage or obstruction.
- Measure airflow with an anemometer.
- Ensure fans engage and operate at correct speeds.
- Use sound level meter to measure noise.
- Identify unusual sounds that may indicate mechanical issues.
- Document findings and schedule further investigation if needed.
- Check temperature and pressure gauges.
- Ensure performance metrics align with specifications.
- Document any deviations for further analysis.
- Use calibrated thermometers for accuracy.
- Record inlet and outlet temperatures consistently.
- Compare readings to expected temperature ranges.
- Inspect fan blades for damage or obstruction.
- Measure airflow with an anemometer.
- Ensure fans engage and operate at correct speeds.
- Use sound level meter to measure noise.
- Identify unusual sounds that may indicate mechanical issues.
- Document findings and schedule further investigation if needed.
- Inspect for wear or damage.
- Ensure they are properly positioned and sealed.
- Check for water escaping and adjust as necessary.
- Check pump alignment and mounting.
- Measure flow rates against specifications.
- Look for leaks or unusual vibrations.
- Inspect distribution nozzles for blockages.
- Check for uniform water coverage on fill media.
- Adjust as necessary to ensure even distribution.
- Use calibrated pH and conductivity meters.
- Record values and compare to acceptable ranges.
- Take corrective actions if levels are out of spec.
- Remove strainers and filters for cleaning.
- Inspect for damage and replace if necessary.
- Reinstall and check for proper flow post-cleaning.
- Check water level against operational parameters.
- Test float switches for proper operation.
- Adjust controls if water levels are inadequate.
- Simulate high and low conditions to test alarms.
- Check functionality of cutoffs and reset mechanisms.
- Document test results and any necessary repairs.
- Inspect chemical feed lines for blockages.
- Test chemical concentration in the water.
- Ensure injection rates match specified requirements.
- Check VFD settings against operational parameters.
- Monitor output frequencies and currents.
- Document any discrepancies for analysis.
- Conduct visual inspections of all piping.
- Check fittings and joints for signs of leakage.
- Repair or replace any damaged components.
- Check inlet and outlet pressure readings.
- Measure flow rates against design specifications.
- Analyze data to identify potential inefficiencies.
- Inspect fill media for signs of biological growth.
- Check for physical damage or blockages.
- Schedule cleaning or replacement if fouling is observed.
Use in Manifestly