A detailed Cooling Tower WEEKLY preventive maintenance checklists
1. Visual Inspection
2. Water Quality Testing
3. Mechanical Components
4. Electrical Components
5. Drainage System
- Visually examine all drain lines for obstructions.
- Look for signs of water accumulation or pooling.
- Check for any visible leaks or damp spots.
- Use a flashlight to inspect hard-to-see areas.
- Clear any blockages found.
- Test the overflow system by simulating overflow conditions.
- Check for proper drainage through the overflow outlet.
- Inspect the overflow weirs for damage or debris.
- Ensure that the overflow alarm system is operational.
- Clean any obstructions that may affect overflow performance.
- Observe the water flow in and out of the cooling tower.
- Ensure that the water is draining efficiently without pooling.
- Inspect flow meters for accurate readings.
- Check valves for proper operation.
- Adjust flow settings as necessary.
- Remove any visible debris from the sump area.
- Use a vacuum or pump to clear sediment buildup.
- Inspect for any signs of wear or damage.
- Ensure that the sump is free of obstructions.
- Document the cleaning process.
- Test each drain valve for smooth operation.
- Apply lubricant to any sticking valves.
- Check for leaks around valve seals.
- Replace any faulty or worn-out valves.
- Ensure that valves are fully closed when not in use.
- Examine all metal components for rust or corrosion.
- Inspect joints and connections for deterioration.
- Look for signs of wear on hoses or gaskets.
- Replace any corroded parts as needed.
- Document findings for future maintenance.
- Inspect all surfaces of the drainage system.
- Use appropriate biocides if necessary to treat growth.
- Clean any affected areas thoroughly.
- Check for proper chemical balance in the water.
- Monitor for future growth regularly.
- Inspect drainage slopes visually and with a level.
- Adjust any sections that are not sloped adequately.
- Ensure that there are no low spots causing pooling.
- Document any adjustments made.
- Review system design to ensure compliance.
- Check pump operation for noise and vibration.
- Ensure that pump seals are intact and leak-free.
- Test the flow rate against specified parameters.
- Inspect electrical connections for integrity.
- Document any performance issues or required repairs.
- Listen for any irregular sounds while the system is operational.
- Use a vibration meter to detect abnormal patterns.
- Investigate the source of any unusual noises.
- Schedule repairs for any identified issues.
- Document any findings for future reference.
- Visually inspect all connections for tightness.
- Check for any signs of water leakage.
- Tighten fittings as necessary.
- Replace any damaged or worn connections.
- Document the status of all connections.
- Familiarize yourself with relevant local regulations.
- Inspect the drainage system for adherence to guidelines.
- Document any non-compliance issues.
- Take corrective action to meet regulatory standards.
- Maintain records of compliance checks.
- Record all inspections and their results.
- Note any repairs performed and parts replaced.
- Maintain a maintenance log for tracking.
- Share findings with the maintenance team.
- Ensure documentation is easily accessible for future reviews.
Use in Manifestly