A detailed Crawler Crane ANNUAL preventive maintenance checklists
1. Safety Inspection
2. Structural Integrity
- Perform a visual inspection of all structural elements.
- Use a magnifying glass for better visibility of small cracks.
- Document any findings with photos and notes.
- Check load-bearing areas more thoroughly.
- Look for any gaps or inconsistent welds.
- Inspect joints for rust or corrosion.
- Use ultrasonic testing for hidden defects.
- Mark any areas needing repair for follow-up.
- Inspect for bends, dents, or breaks.
- Check the integrity of the boom's connection points.
- Assess wear on any moving components.
- Ensure no foreign objects are lodged in the sections.
- Look for rust spots and flaking paint.
- Check bolts and nuts for tightness and signs of wear.
- Inspect the undercarriage for leaks or fluid stains.
- Evaluate the condition of tires or tracks.
- Perform a visual inspection of all structural elements.
- Use a magnifying glass for better visibility of small cracks.
- Document any findings with photos and notes.
- Check load-bearing areas more thoroughly.
- Look for any gaps or inconsistent welds.
- Inspect joints for rust or corrosion.
- Use ultrasonic testing for hidden defects.
- Mark any areas needing repair for follow-up.
- Inspect for bends, dents, or breaks.
- Check the integrity of the boom's connection points.
- Assess wear on any moving components.
- Ensure no foreign objects are lodged in the sections.
- Look for rust spots and flaking paint.
- Check bolts and nuts for tightness and signs of wear.
- Inspect the undercarriage for leaks or fluid stains.
- Evaluate the condition of tires or tracks.
- Refer to the manufacturer's torque specifications.
- Use a torque wrench to verify tightness.
- Inspect for any missing or damaged fasteners.
- Document any discrepancies for maintenance records.
- Look for surface cracks or discoloration.
- Assess any bending or deformation.
- Monitor load history for overloading signs.
- Conduct non-destructive testing if necessary.
- Check for secure attachment of counterweights.
- Inspect for any signs of wear or damage.
- Ensure counterweights are properly positioned.
- Look for signs of corrosion or deterioration.
- Inspect for bending, cracking, or excessive wear.
- Check hydraulic systems for leaks.
- Ensure that all pins and locks are functional.
- Verify the stability of the crane on ground surfaces.
- Test each safety device for operation.
- Check for visible damage or wear.
- Ensure limit switches engage properly.
- Document any non-functional devices for repair.
- Inspect repaired areas for quality and durability.
- Check for any new signs of stress around repairs.
- Document the history of repairs for reference.
- Assess compliance with current safety standards.
- Look for peeling, cracking, or fading paint.
- Assess the condition of protective coatings.
- Document areas needing repainting or coating.
- Ensure that protective measures meet industry standards.
- Obtain the latest manufacturer's specifications.
- Compare crane's current condition against standards.
- Document any areas of non-compliance.
- Plan corrective actions as needed.
- Review the load chart for accuracy.
- Ensure it reflects current crane configuration.
- Compare operational needs against load limits.
- Update or replace chart if discrepancies are found.
Use in Manifestly