A detailed Crawler Crane DAILY preventive maintenance checklists
1. Safety Inspection
2. Visual Inspection
3. Fluid Levels
4. Component Checks
- Engage the main hoist and auxiliary winch separately.
- Observe for smooth operation and unusual noises.
- Check load indicators for accuracy.
- Lower and raise loads to ensure full range of motion.
- Inspect for any cable wear during operation.
- Examine the hook for cracks, deformation, or excessive wear.
- Test the safety latch for proper functionality.
- Ensure the hook swivel moves freely without obstruction.
- Check for proper lubrication of moving parts.
- Confirm that hook ratings match the crane specifications.
- Rotate the crane to check for smooth slew motion.
- Listen for grinding or unusual sounds during operation.
- Inspect for any visible signs of wear or damage.
- Verify proper lubrication of the slew ring.
- Ensure no obstructions are present in the slew area.
- Engage each lever and pedal to ensure responsiveness.
- Check for any sticking or resistance during operation.
- Inspect the connections for wear or damage.
- Ensure all controls return to neutral position.
- Lubricate pivot points if necessary.
- Extend and retract each outrigger fully.
- Check for smooth operation without binding.
- Inspect for any leaks in hydraulic lines.
- Ensure outriggers are securely locked in place.
- Confirm that indicators show correct extension status.
- Check for visible frays and broken strands.
- Inspect for kinks and twists along the length.
- Look for signs of corrosion or excessive wear.
- Ensure proper lubrication of the wire rope.
- Verify that the rope is properly spooled on the drum.
- Test each limit switch by engaging the hoist and boom.
- Listen for audible clicks indicating activation.
- Inspect for damage or misalignment of switches.
- Ensure switches cut power at the limits.
- Verify that reset mechanisms function properly.
- Inspect the entire length of the boom visually.
- Check for surface cracks or paint flaking.
- Look for signs of bending or deformation.
- Assess for any signs of excessive wear at pivot points.
- Ensure boom connections are secure.
- Engage all hydraulic functions and observe operation.
- Check for leaks at hoses, fittings, and cylinders.
- Ensure smooth operation without lag or hesitation.
- Verify fluid levels are within acceptable ranges.
- Listen for unusual sounds indicating issues.
- Check the counterweights for physical damage or cracks.
- Ensure all fastening bolts are tight and secure.
- Inspect for rust or corrosion on counterweights.
- Verify that counterweights are correctly positioned.
- Confirm that no additional weights are improperly added.
- Test the emergency stop button to ensure activation.
- Check that all systems cease operation immediately.
- Inspect wiring and connections for damage.
- Ensure the emergency stop is easily accessible.
- Confirm that the system resets properly after activation.
- Inspect all visible bolts for tightness and wear.
- Use a torque wrench to verify specifications.
- Look for any signs of corrosion or damage.
- Ensure no bolts are missing or stripped.
- Check connections for structural integrity.
- Check for visible wear on tires or tracks.
- Ensure proper inflation levels for tires.
- Inspect tracks for tension and alignment.
- Look for cracks or foreign objects embedded.
- Confirm that all tires/tracks are securely mounted.
- Test the anti-two-block system during operation.
- Check for proper functioning and engagement.
- Inspect wiring and switches for damage.
- Ensure system alerts the operator effectively.
- Verify that it prevents two-blocking incidents.
- Check that all gauges read accurately.
- Test indicators for responsiveness and clarity.
- Ensure lights are functioning and visible.
- Inspect wiring for any loose connections.
- Confirm that all controls are accessible and operational.
- Inspect safety guards for damage or wear.
- Ensure all screws and fasteners are tight.
- Check for proper alignment and fit.
- Verify that no guards are missing.
- Confirm that covers protect moving parts adequately.
Use in Manifestly