A detailed Crawler Crane DAILY preventive maintenance checklists
General Inspection
- Examine the main frame, boom, and counterweights.
- Look for bends, cracks, or other deformations.
- Inspect welds for integrity and signs of fatigue.
- Check for any missing or damaged components.
- Look for fluid stains on or around hydraulic lines.
- Check hydraulic cylinders for signs of leakage.
- Inspect connections for tightness and proper seals.
- Monitor fluid levels in the hydraulic reservoir.
- Review placement of safety decals on the crane.
- Check for fading, peeling, or damage to labels.
- Replace any illegible or missing safety information.
- Ensure compliance with regulatory standards.
- Inspect tool storage areas for organization.
- Make sure tools are stowed properly to prevent falling.
- Check that equipment is secured with appropriate restraints.
- Remove any unnecessary items from the crane.
- Assess the ground conditions beneath the crane.
- Check for level positioning using a bubble level.
- Verify that outriggers are fully extended and secured.
- Avoid operating on soft or uneven surfaces.
- Examine metal surfaces for discoloration or flaking.
- Check joints and seams for rust accumulation.
- Clean any corroded areas and apply protective coatings.
- Monitor for ongoing corrosion issues.
- Inspect all critical connection points.
- Use a torque wrench to verify tightness.
- Replace any missing fasteners immediately.
- Document any issues for maintenance records.
- Inspect the track surface for cracks or breaks.
- Check for debris or obstacles lodged in the tracks.
- Assess track alignment and tension.
- Clean any dirt or obstructions from track areas.
- Check each access point for proper closure.
- Ensure latches are functional and undamaged.
- Confirm that no doors are left open during operation.
- Inspect seals for wear or degradation.
- Examine rollers and idlers for wear patterns.
- Check for any leaks in the undercarriage components.
- Inspect the overall structural integrity.
- Look for signs of debris accumulation.
- Inspect welds and joints for any signs of stress.
- Check the boom and jib surfaces for surface cracks.
- Ensure that no deformations are present.
- Document any findings for repair.
- Test all lights for functionality.
- Clean dirt and grime from light covers.
- Inspect reflectors for visibility and integrity.
- Replace any burned-out bulbs immediately.
- Inspect for fraying, kinking, or rust on ropes.
- Check chains for elongation or wear.
- Ensure that safety devices are intact.
- Replace any components showing significant wear.
- Check lubrication levels in the slew ring.
- Look for uneven wear or damage on the ring.
- Ensure the sealing surfaces are clean.
- Lubricate as required per manufacturer specifications.
- Inspect hoses for cracks, bends, or leaks.
- Check fittings for tightness and corrosion.
- Ensure there are no signs of wear on couplings.
- Replace any damaged hoses immediately.
- Clear away loose materials and tools.
- Inspect the perimeter for potential hazards.
- Ensure a clear path for crane movement.
- Document any ongoing concerns about site conditions.
- Check grounding cables for integrity and connections.
- Ensure that all grounding systems are functional.
- Inspect for corrosion or damage on terminals.
- Test grounding system effectiveness periodically.
- Test each emergency stop button for operation.
- Check for clear signage indicating stop locations.
- Ensure buttons are free from obstructions.
- Replace any malfunctioning buttons immediately.
Mechanical Components
- Check for cracks, dents, or corrosion.
- Verify structural integrity and alignment.
- Ensure all connections are secure and undamaged.
- Inspect for broken strands and kinks.
- Look for rust or corrosion on the surface.
- Ensure proper lubrication is applied.
- Check for cracks, bends, or excessive wear.
- Ensure the safety latch operates smoothly.
- Verify markings for load rating are visible.
- Check tightness using the appropriate tools.
- Inspect for signs of wear or damage.
- Apply lubricant as per manufacturer specifications.
- Check for play or unusual noise during operation.
- Ensure lubricant levels are adequate.
- Inspect for signs of corrosion or damage.
- Check for cracks or structural damage.
- Ensure securing mechanisms are tight and functional.
- Inspect for any signs of wear or corrosion.
- Inspect for fraying, twists, or kinks.
- Measure tension and adjust as necessary.
- Ensure proper lubrication is maintained.
- Inspect for cracks, chips, or excessive wear.
- Ensure they rotate freely and are aligned.
- Lubricate as per manufacturer recommendations.
- Check for visible leaks around seals and fittings.
- Test cylinder operation through full extension.
- Ensure fluid levels are adequate.
- Check for proper extension and retraction.
- Inspect locking mechanisms for wear or damage.
- Ensure all components are lubricated.
- Inspect for unusual noises during operation.
- Check for proper tension and alignment.
- Verify lubrication levels are adequate.
- Check for cracks, excessive wear, or debris.
- Ensure tracks are aligned and tensioned correctly.
- Lubricate components as needed.
- Inspect for signs of wear or fraying.
- Check securing points for integrity.
- Ensure proper lubrication is applied.
- Remove dirt and debris from all surfaces.
- Apply grease to all moving parts as required.
- Check for smooth operation post-lubrication.
- Check for loose steps or rungs.
- Inspect for corrosion or structural damage.
- Ensure all safety features are functional.
Hydraulic System
- Locate the hydraulic fluid reservoir.
- Remove the cap and check the fluid level against the indicator.
- If low, use the appropriate hydraulic fluid to refill.
- Replace the cap securely after checking.
- Examine all hoses for cracks, fraying, or bulges.
- Check connections for signs of fluid leakage.
- Ensure that all clamps are tight and secure.
- Replace any damaged hoses or connections immediately.
- Activate each hydraulic function individually.
- Observe for smooth operation without hesitation.
- Listen for unusual sounds during operation.
- Check for any leaks during the tests.
- Locate the hydraulic filters in the system.
- Inspect filters for dirt accumulation or damage.
- Replace clogged filters with new, compatible ones.
- Ensure filters are installed correctly and securely.
- Examine each hydraulic cylinder for oil leakage.
- Check for dents, cracks, or bending.
- Ensure seals are intact and functioning.
- Report any issues for further inspection.
- Listen for abnormal noises when operating pumps.
- Check for vibrations and ensure mounts are secure.
- Inspect for any signs of external leaks.
- Test the output pressure to ensure specifications are met.
- Locate the temperature gauge on the hydraulic system.
- Monitor the gauge during operation.
- Ensure temperature remains within specified limits.
- Take corrective actions if temperature exceeds limits.
- Check all gauges for accurate readings.
- Test gauge responsiveness by varying system pressure.
- Replace any malfunctioning gauges immediately.
- Ensure gauge faces are clean and legible.
- Locate the breather on the hydraulic reservoir.
- Remove the breather and clean it with a suitable solvent.
- Ensure it is free from dirt and debris.
- Reinstall the breather securely after cleaning.
- Listen closely during operation of hydraulic functions.
- Note any grinding, whining, or banging sounds.
- Investigate the source of any unusual noises.
- Document findings and schedule further inspection if necessary.
- Inspect all mounts and brackets for tightness.
- Check for signs of wear or fatigue on mounting points.
- Ensure components are aligned correctly.
- Tighten any loose fasteners as needed.
- Examine each hydraulic line for irregularities.
- Check for kinks that may restrict flow.
- Look for signs of wear or damage.
- Replace any deformed lines immediately.
- Inspect all accessible parts of the system.
- Check filters and reservoir for contaminants.
- Clean any areas found to be dirty.
- Document and address any contamination issues.
- Keep a log of all inspections performed.
- Note any issues found or repairs made.
- Report findings to the responsible maintenance personnel.
- Ensure that documentation is clear and complete.
Use in Manifestly