A detailed Crawler Crane DAILY preventive maintenance checklists
1. Visual Inspection
- Look for any oil or fluid leaks under the crane and around hydraulic components.
- Check the crane structure for dents, cracks, or other signs of damage.
- Inspect the boom for wear, cracks, and ensure attachments are secure.
- Ensure all safety decals and labels are clear and readable.
- Examine tracks for wear, cracks, or accumulation of debris.
- Check undercarriage for signs of damage or excessive wear.
- Look for loose bolts, nuts, and fasteners; tighten as needed.
- Inspect hydraulic hoses and connections for wear, leaks, or damage.
- Check counterweights for secure positioning and any visible damage.
- Inspect the operator's cabin for cleanliness and unobstructed visibility.
- Ensure mirrors are intact, positioned correctly, and provide adequate view.
- Examine outriggers and pads for cracks, deformation, or damage.
- Verify access ladders and handrails are secure, undamaged, and functional.
- Look for signs of corrosion on all metal components.
- Inspect wiring for fraying, exposure, or other signs of wear.
- Confirm that operational lights and indicators are working properly.
2. Fluid Levels
- Locate the dipstick and remove it.
- Wipe clean, reinsert, and remove again.
- Check the oil level against the marks.
- Inspect oil color and consistency.
- Add oil if low; ensure proper type is used.
- Locate the hydraulic fluid reservoir.
- Check the level against the sight gauge.
- Inspect fluid for discoloration or debris.
- Add fluid if necessary; ensure correct type.
- Report any signs of contamination.
- Check the coolant reservoir level.
- Inspect hoses and connections for leaks.
- Look for any signs of coolant on the ground.
- Ensure the coolant is at the correct concentration.
- Add coolant if low, using the specified type.
- Check the fuel gauge on the dashboard.
- Inspect for any visible fuel leaks.
- Refuel if below the recommended level.
- Use the correct type of fuel.
- Secure the fuel cap after refueling.
- Locate the transmission dipstick.
- Remove, wipe, and reinsert the dipstick.
- Check fluid level and color.
- Add transmission fluid if low.
- Ensure the correct type of fluid is used.
- Locate the brake fluid reservoir.
- Check the fluid level against the markings.
- Inspect for leaks around the reservoir.
- Add brake fluid if necessary; use the specified type.
- Ensure the cap is securely fastened.
- Locate the power steering fluid reservoir.
- Check fluid level against the sight gauge.
- Inspect for any signs of leaks.
- Look for contamination or color changes.
- Add fluid if needed, using the correct type.
- Locate the windshield washer fluid reservoir.
- Check the fluid level; add if low.
- Use a suitable washer fluid solution.
- Inspect the hoses for leaks.
- Ensure the cap is securely closed.
- Locate the differential and gear oil reservoirs.
- Check fluid levels against the dipstick or sight glass.
- Inspect for signs of contamination or leaks.
- Add oil if levels are low; ensure correct type.
- Securely close all caps after inspection.
- Check labels on all fluid reservoirs.
- Ensure each reservoir is clearly marked.
- Inspect caps to ensure they are tightly closed.
- Replace any missing labels.
- Document any discrepancies in the maintenance log.
- Inspect all hoses for wear or damage.
- Check fittings for tightness and leaks.
- Look for puddles or wet spots underneath.
- Document any leaks found for repair.
- Ensure all connections are secure.
- Use a maintenance logbook or software.
- Document each fluid level checked.
- Note any discrepancies or actions taken.
- Ensure accuracy and completeness of entries.
- Review logs regularly for trends.
3. Electrical System
- Check voltage levels with a multimeter.
- Inspect battery terminals for corrosion.
- Ensure connections are tight and secure.
- Clean any corrosion found on terminals.
- Verify electrolyte levels if applicable.
- Examine all accessible wiring for wear.
- Look for exposed wires or insulation damage.
- Check for signs of overheating or burns.
- Ensure wires are properly secured and supported.
- Report any damaged wiring for immediate repair.
- Test each light individually using the control panel.
- Inspect indicator lights for clarity and brightness.
- Replace any non-functioning bulbs immediately.
- Ensure all warning lights activate during tests.
- Document any lights that require servicing.
- Test each emergency stop switch by activating it.
- Ensure crane stops immediately upon activation.
- Check for any physical damage to switches.
- Confirm reset functionality after switch activation.
- Replace any faulty emergency stop switches.
- Check each fuse for continuity with a multimeter.
- Look for discoloration or burn marks on fuses.
- Test circuit breakers by flipping on and off.
- Replace any damaged fuses or tripped breakers.
- Ensure all fuses and breakers are correctly rated.
- Gently wipe down the control panel with a cloth.
- Use compressed air to remove dust from crevices.
- Inspect for any loose wires or connections.
- Check that all buttons and switches are functional.
- Document any issues found during inspection.
- Operate the hoist and swing motors through full range.
- Listen for unusual noises during operation.
- Check for smooth operation without stalling.
- Inspect motor connections for tightness and corrosion.
- Document any irregularities for further investigation.
- Inspect connectors for signs of rust or oxidation.
- Ensure all connections are tight and secure.
- Clean any corroded connectors with appropriate cleaner.
- Replace any damaged or severely corroded connectors.
- Verify that connectors are properly rated for application.
- Turn on the crane and access the onboard system.
- Check for any displayed error codes.
- Consult the manual for troubleshooting guidance.
- Reset the system if necessary and retest.
- Document any persistent errors for service personnel.
- Check grounding connections for tightness.
- Inspect ground wires for signs of damage.
- Test grounding continuity with a multimeter.
- Ensure all components are properly grounded.
- Report any grounding issues for immediate attention.
- Test each remote control for responsive operation.
- Check battery levels and replace if low.
- Inspect for physical damage to remotes.
- Ensure proper pairing with the crane system.
- Document any remotes that require servicing.
- Inspect the harness for loose or damaged sections.
- Check for proper routing away from moving parts.
- Ensure all clamps and ties are secure.
- Look for signs of abrasion or wear on the harness.
- Report any issues found for corrective action.
- Activate alarms manually and listen for sound.
- Check visual indicators for functionality.
- Simulate overload conditions to test responses.
- Inspect wiring to alarms for integrity.
- Document any alarms that do not function properly.
- Check that all components have clear labels.
- Re-label any components that are unclear or missing.
- Ensure labels are securely attached and not fading.
- Verify that labeling corresponds with schematics.
- Document any labeling discrepancies for correction.
4. Operational Checks
- Engage the main hoist and auxiliary winch separately.
- Observe for any unusual noises or vibrations.
- Check the lifting speed and responsiveness.
- Ensure both winches can lift the rated load effectively.
- Rotate the crane 360 degrees slowly.
- Listen for any grinding or unusual sounds.
- Observe for any jerky movements or stalling.
- Ensure the swing speed is consistent and responsive.
- Extend and lock all outriggers fully.
- Inspect the stability indicators for correct readings.
- Look for any signs of wear or damage.
- Ensure the ground is level and firm.
- Power on the crane and check the display.
- Simulate various load positions and weights.
- Verify that the indicator responds accurately.
- Look for any error messages or malfunctions.
- Engage the travel function slowly.
- Check for smooth acceleration and braking.
- Test the steering responsiveness in both directions.
- Look for any unusual noises during operation.
- Extend and retract the boom fully.
- Listen for any unusual sounds during movement.
- Check for smooth operation without delays.
- Inspect hydraulic lines for leaks or damage.
- Engage the jib and check for full range of motion.
- Listen for any grinding or resistance.
- Verify that the jib locks securely in position.
- Ensure smooth operation during extension and retraction.
- Operate each lever and pedal individually.
- Check for smooth movement without sticking.
- Listen for any unusual noises during operation.
- Ensure all controls return to neutral position properly.
- Engage all operational controls.
- Activate emergency stop and observe equipment response.
- Ensure all movements cease immediately.
- Reset the system and check for normal operation.
- Simulate a two-block condition carefully.
- Observe the system for immediate disengagement.
- Listen for any alarms or alerts.
- Verify that all systems return to normal post-test.
- Power on the crane and check all lights.
- Test each indicator by simulating conditions.
- Ensure all warning lights activate appropriately.
- Look for any burnt-out bulbs or malfunctioning displays.
- Attach a known weight to the hook.
- Lift the load slowly and monitor stability.
- Check for any signs of strain or failure.
- Document the results and ensure compliance with limits.
- Engage the crane with a load and test brakes.
- Check for responsive stopping without delays.
- Listen for any unusual sounds during braking.
- Inspect braking mechanism for any signs of wear.
- Inspect the operator's view from the cabin.
- Adjust mirrors for maximum visibility.
- Ensure no obstructions are present in the line of sight.
- Check for cleanliness of windows and mirrors.
- Inspect all hydraulic lines and connections.
- Check for any visible leaks or drips.
- Monitor pressure gauges during operation.
- Ensure readings fall within acceptable ranges.
- Apply load to the winch and engage the brake.
- Verify that the load holds without slipping.
- Release the brake and check for smooth operation.
- Listen for any unusual sounds during engagement.
5. Safety Equipment
- Examine each hook for cracks or deformations.
- Check slings for cuts, frays, or discoloration.
- Inspect lifting attachments for proper functioning.
- Ensure load ratings are visible and unaltered.
- Replace any worn or damaged components immediately.
- Test limit switches for proper engagement and disengagement.
- Verify alarm sounds at appropriate levels.
- Inspect wiring and connections for wear or damage.
- Document any malfunctions and schedule repairs.
- Confirm that all safety devices are easily accessible.
- Ensure fire extinguishers are fully charged and inspected.
- Verify that first aid kits are stocked and sealed.
- Check expiration dates on items within the kits.
- Confirm signage indicates the locations of both.
- Document any deficiencies for immediate correction.
- Inspect helmets, gloves, and vests for damage.
- Check that safety goggles are clear and scratch-free.
- Ensure harnesses and lanyards are intact and functioning.
- Verify availability of ear protection if needed.
- Replace any defective or missing PPE immediately.
- Examine each hook for cracks or deformations.
- Check slings for cuts, frays, or discoloration.
- Inspect lifting attachments for proper functioning.
- Ensure load ratings are visible and unaltered.
- Replace any worn or damaged components immediately.
- Test limit switches for proper engagement and disengagement.
- Verify alarm sounds at appropriate levels.
- Inspect wiring and connections for wear or damage.
- Document any malfunctions and schedule repairs.
- Confirm that all safety devices are easily accessible.
- Ensure fire extinguishers are fully charged and inspected.
- Verify that first aid kits are stocked and sealed.
- Check expiration dates on items within the kits.
- Confirm signage indicates the locations of both.
- Document any deficiencies for immediate correction.
- Inspect helmets, gloves, and vests for damage.
- Check that safety goggles are clear and scratch-free.
- Ensure harnesses and lanyards are intact and functioning.
- Verify availability of ear protection if needed.
- Replace any defective or missing PPE immediately.
- Check for the presence of warning and instruction signs.
- Ensure signs are clean and not obstructed.
- Verify that signage complies with local regulations.
- Replace any faded or damaged signage promptly.
- Document the condition and placement of all signs.
- Press each emergency stop button to verify operation.
- Check for immediate cessation of crane functions.
- Inspect button casing for damage or wear.
- Document any buttons that fail to operate.
- Ensure all operators are aware of their locations.
- Check harnesses for signs of wear or damage.
- Inspect all lanyards for frays or cuts.
- Ensure buckles and hooks function correctly.
- Confirm proper storage when not in use.
- Replace any compromised equipment before operation.
- Verify that all operators possess valid certifications.
- Check training records for completion dates.
- Ensure ongoing training sessions are scheduled.
- Document any training gaps for follow-up.
- Confirm crew members understand safety protocols.
- Inspect guardrails for stability and integrity.
- Ensure barriers are properly positioned around hazards.
- Verify compliance with safety regulations.
- Replace any missing or damaged sections.
- Document the condition of all safety barriers.
- Examine current safety procedures for relevance.
- Update emergency response plans as needed.
- Ensure all crew members are informed of changes.
- Conduct drills to reinforce updated procedures.
- Document all revisions and distribute accordingly.
- Check that load charts are up-to-date and accessible.
- Inspect operating manuals for wear or damage.
- Ensure both are stored in the operator's cab.
- Replace any missing or illegible documents.
- Confirm that crew members are familiar with contents.
- Inspect for loose or missing panels and fittings.
- Ensure visibility is unobstructed by debris.
- Check for operational controls functionality.
- Verify that the cab is clean and organized.
- Document any hazards and schedule repairs.
- Check that all lights are operational and bright.
- Inspect wiring and connections for damage.
- Ensure light placement provides adequate visibility.
- Replace any non-functional lights immediately.
- Document the condition of all lighting equipment.
- Test radios and communication devices for clarity.
- Check that spotters are trained and equipped.
- Inspect auxiliary devices for physical damage.
- Ensure all equipment is easily accessible.
- Document any issues for prompt resolution.
- Evaluate ground conditions for softness or hazards.
- Check stability of the crane setup area.
- Document assessments in the maintenance log.
- Ensure no nearby obstructions may affect operations.
- Review stability assessments regularly.
Use in Manifestly