A detailed DC Motor MONTHLY preventive maintenance checklists
General Inspection
Electrical Connections
Cooling System
- Inspect fan blades for dust and debris.
- Ensure fan spins freely without obstruction.
- Test electrical connections for secure and clean contacts.
- Lubricate bearings if necessary.
- Replace fan if any damage is evident.
- Visually inspect all vents for blockages.
- Use compressed air to clear any debris.
- Ensure passageways are clear and unobstructed.
- Check for any signs of corrosion or wear.
- Document any findings or necessary repairs.
- Check for discoloration on components.
- Look for melted insulation or burnt areas.
- Use a thermal camera to identify hot spots.
- Ensure all components are operating within temperature limits.
- Report and address any signs of damage immediately.
- Check sensor readings against known standards.
- Calibrate sensors as per manufacturer instructions.
- Inspect wiring and connections for integrity.
- Replace any malfunctioning sensors promptly.
- Log calibration results for future reference.
- Check coolant reservoir for proper levels.
- Add coolant as specified by manufacturer.
- Inspect for signs of contamination in coolant.
- Ensure reservoir caps are secure to prevent leaks.
- Document coolant levels and any additions.
- Visually inspect all hoses and connections.
- Use dye or electronic leak detection methods.
- Repair or replace any leaking hoses or fittings.
- Check surrounding areas for coolant accumulation.
- Ensure repairs are thorough and tested.
- Inspect hoses for visible cracks or abrasions.
- Check hose clamps for tightness and integrity.
- Bend hoses to check for brittleness.
- Replace any hoses showing signs of wear.
- Document the condition of all hoses.
- Remove air filters from their housing.
- Clean filters using appropriate methods if reusable.
- Replace filters as per maintenance schedule.
- Ensure filters are fitted correctly after cleaning/replacement.
- Document filter condition and replacement dates.
- Use a thermometer to measure ambient temperature.
- Record temperatures at various times of day.
- Compare recorded values to manufacturer's specifications.
- Identify any trends in temperature changes.
- Report any abnormal temperature readings.
- Activate temperature control devices to check functionality.
- Monitor how the device responds to temperature changes.
- Calibrate as needed based on performance.
- Ensure settings align with manufacturer's specifications.
- Document the test results and any adjustments made.
- Visually inspect all cooling system components.
- Use a vacuum or compressed air to remove debris.
- Check for dust accumulation on heat exchangers.
- Ensure all surfaces are clean and unobstructed.
- Document any cleaning performed.
- Check all mounting bolts and fasteners for tightness.
- Inspect for signs of vibration or misalignment.
- Use a torque wrench to ensure proper specifications.
- Tighten any loose components as necessary.
- Document the condition of all mounting hardware.
- Obtain the latest manufacturer's specifications.
- Compare current operating temperatures to specified limits.
- Adjust system settings to meet specifications if needed.
- Document compliance status and any discrepancies.
- Report any issues to maintenance management.
Use in Manifestly