A detailed Deaerator QUARTERLY preventive maintenance checklists
1. Visual Inspection
2. Operational Checks
3. Safety Systems
4. Cleaning Procedures
- Use a non-abrasive cleaner.
- Apply cleaner with a soft cloth or sponge.
- Pay special attention to corners and seams.
- Rinse thoroughly with clean water.
- Ensure no residues are left behind.
- Use a wet vacuum or suitable tool.
- Dispose of waste according to regulations.
- Check for any signs of corrosion.
- Ensure the bottom is free from buildup.
- Inspect for any damage during removal.
- Remove valves and strainers carefully.
- Rinse with clean water or air blast.
- Check for any wear or damage.
- Reassemble and ensure tight seals.
- Test for proper operation post-cleaning.
- Remove the dome and nozzles cautiously.
- Clean with a soft brush to avoid damage.
- Check for any obstructions in the nozzles.
- Reinstall ensuring correct alignment.
- Test for effective spray pattern afterward.
- Follow manufacturer guidelines for cleaning agents.
- Use appropriate brushes for surface cleaning.
- Rinse thoroughly after cleaning.
- Check for scale or corrosion during inspection.
- Ensure all connections are secure post-cleaning.
- Close all valves before flushing.
- Introduce clean water to the system.
- Allow water to run until clear.
- Check for any leaks during the process.
- Drain the flushing water properly.
- Inspect visually for rust or damage.
- Use a wire brush for minor corrosion.
- Flush pipes with water if needed.
- Ensure all joints are secure.
- Document any issues found.
- Remove any visible blockages.
- Use a flexible brush for deeper cleaning.
- Check for proper slope and alignment.
- Ensure drainage pathways are clear.
- Test flow with water after cleaning.
- Refer to the manufacturer's guidelines.
- Select non-corrosive and safe agents.
- Test a small area first if unsure.
- Wear appropriate PPE during cleaning.
- Store cleaning agents properly post-use.
- Remove any dirt or grime using a soft cloth.
- Check for cracks or damage.
- Ensure visibility of water levels.
- Reinstall securely after cleaning.
- Test for accuracy after reinstallation.
- Collect used materials in designated containers.
- Follow local disposal regulations.
- Document disposal methods used.
- Avoid pouring chemicals down drains.
- Utilize recycling options where available.
- Use a maintenance log for documentation.
- Note any issues or irregularities found.
- Record cleaning dates and materials used.
- Keep copies accessible for audits.
- Review documentation regularly for updates.
Use in Manifestly