A detailed Deaerator QUARTERLY preventive maintenance checklists

1. Visual Inspection

  • Look for leaks; examine joints and connections closely.
  • Check tank surface; identify any corrosion or rust spots.
  • Ensure guards and covers are intact; tighten loose fittings.
  • Assess insulation condition; note any rips or wear present.
  • Inspect base area; note any water accumulation or puddles.
  • Examine inlet/outlet valves; look for signs of damage or wear.
  • Check visibility of gauges; ensure they are not obstructed.
  • Listen for unusual vibrations; note any irregular sounds.
  • Inspect venting system; look for blockages or damage.
  • Check drain lines; ensure they are clear and unobstructed.
  • Confirm level positioning; ensure proper support underneath.
  • Look for scale buildup; inspect interior surfaces for deposits.
  • Examine feedwater control system; check for component wear.
  • Verify functionality of temperature and pressure indicators.
  • Inspect lift mechanism and float assembly for wear signs.

2. Mechanical Components

  • Ensure valve is not blocked.
  • Check for any leaks.
  • Test valve operation by manually lifting.
  • Verify that the valve reseats correctly after testing.
  • Document any irregularities.
  • Observe the level indicators for accurate readings.
  • Test the automatic controls for responsiveness.
  • Inspect wiring and connections for damage.
  • Calibrate the system if discrepancies are found.
  • Log operational status.
  • Check valve for smooth operation.
  • Inspect for leaks around the valve body.
  • Test the response time of the valve to control signals.
  • Ensure the valve fully opens and closes.
  • Record any anomalies.
  • Manually operate the valve to check responsiveness.
  • Inspect for leaks or wear on seals.
  • Monitor steam pressure during operation.
  • Ensure valve fully opens and closes.
  • Document findings.
  • Ensure valve is not blocked.
  • Check for any leaks.
  • Test valve operation by manually lifting.
  • Verify that the valve reseats correctly after testing.
  • Document any irregularities.
  • Observe the level indicators for accurate readings.
  • Test the automatic controls for responsiveness.
  • Inspect wiring and connections for damage.
  • Calibrate the system if discrepancies are found.
  • Log operational status.
  • Check valve for smooth operation.
  • Inspect for leaks around the valve body.
  • Test the response time of the valve to control signals.
  • Ensure the valve fully opens and closes.
  • Record any anomalies.
  • Manually operate the valve to check responsiveness.
  • Inspect for leaks or wear on seals.
  • Monitor steam pressure during operation.
  • Ensure valve fully opens and closes.
  • Document findings.

3. Electrical Systems

4. Water Quality Testing

5. Cleaning and Maintenance

6. Documentation and Reporting

7. Safety Procedures

8. Final Checks

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