A detailed ELECTRIC HOIST ANNUAL preventive maintenance checklists

1. Visual Inspection

2. Operational Checks

  • Operate the hoist in lift, lower, and travel modes.
  • Ensure the hoist responds correctly to controls.
  • Observe the operation for any irregularities.
  • Document any issues encountered during testing.
  • Engage the hoist to reach upper limit switch.
  • Confirm the hoist stops immediately at the limit.
  • Repeat for the lower limit switch.
  • Check that the limit switch resets properly.
  • Listen for grinding, rattling, or squeaking sounds.
  • Identify the source of any unusual noises.
  • Document findings for further inspection if necessary.
  • Ensure noise levels are within acceptable limits.
  • Activate the hoist and then engage the emergency stop.
  • Confirm the hoist stops immediately and completely.
  • Reset the emergency stop and ensure normal operation resumes.
  • Document any issues with the emergency stop function.
  • Inspect each control for responsiveness.
  • Ensure labels and markings are clear and legible.
  • Test for any sticking or malfunctioning controls.
  • Verify that controls are within reach and accessible.
  • Operate the hoist in lift, lower, and travel modes.
  • Ensure the hoist responds correctly to controls.
  • Observe the operation for any irregularities.
  • Document any issues encountered during testing.
  • Engage the hoist to reach upper limit switch.
  • Confirm the hoist stops immediately at the limit.
  • Repeat for the lower limit switch.
  • Check that the limit switch resets properly.
  • Listen for grinding, rattling, or squeaking sounds.
  • Identify the source of any unusual noises.
  • Document findings for further inspection if necessary.
  • Ensure noise levels are within acceptable limits.
  • Activate the hoist and then engage the emergency stop.
  • Confirm the hoist stops immediately and completely.
  • Reset the emergency stop and ensure normal operation resumes.
  • Document any issues with the emergency stop function.
  • Inspect each control for responsiveness.
  • Ensure labels and markings are clear and legible.
  • Test for any sticking or malfunctioning controls.
  • Verify that controls are within reach and accessible.

3. Electrical System Inspection

4. Mechanical Components Maintenance

5. Safety Equipment Review

6. Documentation and Reporting

7. Final Checks and Sign-off

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