A detailed ELECTRIC HOIST DAILY preventive maintenance checklists

General Inspection

  • Inspect the mounting points for stability.
  • Ensure the hoist is on a level surface.
  • Check that all securing mechanisms are engaged.
  • Confirm the hoist is anchored as per guidelines.
  • Assess load distribution for balance.
  • Examine all parts for cracks or dents.
  • Look for signs of bending or deformation.
  • Inspect welds and joints for integrity.
  • Evaluate the overall condition of the frame.
  • Take note of any surface wear.
  • Inspect label placement for visibility.
  • Check for fading or damage to labels.
  • Confirm that all required labels are present.
  • Replace any missing or illegible labels.
  • Ensure labels are compliant with regulations.
  • Look for discoloration on surfaces.
  • Check for flaky or peeling paint.
  • Assess all exposed metal parts.
  • Use a cloth to wipe surfaces for better visibility.
  • Report any severe corrosion for further inspection.
  • Use a wrench to test bolt tightness.
  • Inspect brackets for signs of bending.
  • Ensure all supports are securely fastened.
  • Look for any missing hardware.
  • Assess for structural integrity.
  • Inspect the entire length of the cord.
  • Look for exposed wires or insulation damage.
  • Check connectors for secure attachment.
  • Assess for any signs of wear or overheating.
  • Replace any damaged cords immediately.
  • Run the hoist through its full range.
  • Listen for any grinding or rattling sounds.
  • Feel for unusual vibrations in the controls.
  • Monitor operation for hesitation or stalling.
  • Document any abnormalities for follow-up.
  • Check the hook throat for opening.
  • Inspect for surface cracks or chips.
  • Test the hook for smooth operation.
  • Assess the latch for proper function.
  • Replace any hooks that show wear.
  • Test limit switches during operation.
  • Ensure switches engage smoothly.
  • Check for debris blocking switch movement.
  • Confirm switches reset properly after activation.
  • Document any issues for repair.
  • Inspect hydraulic lines for wetness.
  • Check seals and fittings for leaks.
  • Look under the hoist for pooled fluid.
  • Assess the reservoir level for drops.
  • Report any leaks immediately.
  • Refer to the lubrication schedule.
  • Inspect lubrication points for accessibility.
  • Check for excess or insufficient lubricant.
  • Use the recommended lubricant type.
  • Document lubrication completed.
  • Check for cracks or wear on the casing.
  • Test each button for responsiveness.
  • Inspect the cable for frays or damage.
  • Ensure all indicators light up as expected.
  • Replace any damaged parts immediately.
  • Inspect the entire length of the cable/chain.
  • Look for kinks, rust, or fraying.
  • Check attachment points for security.
  • Assess for any signs of stretching.
  • Replace if degradation is found.
  • Test the emergency stop button.
  • Ensure it stops the hoist immediately.
  • Check for any delay in function.
  • Inspect the button for physical damage.
  • Document functionality and any concerns.
  • Inspect markings for visibility and legibility.
  • Verify markings against manufacturer specifications.
  • Ensure markings are not obscured.
  • Replace any faded or missing markings.
  • Confirm compliance with safety regulations.

Electrical Components

Mechanical Components

Operational Checks

Safety Features

Documentation

Final Review

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