A detailed Escalator QUARTERLY preventive maintenance checklists

1. Visual Inspection

2. Mechanical Components

  • Use appropriate lubricant for chains and bearings.
  • Check for signs of wear or damage.
  • Clean excess grease or dirt before lubrication.
  • Ensure even application of lubricant along the chain.
  • Measure the tension using a tension gauge.
  • Adjust belt tension according to manufacturer specifications.
  • Inspect for signs of wear or fraying.
  • Ensure proper alignment with pulleys.
  • Inspect all seals and gaskets for leaks.
  • Check fluid levels against manufacturer recommendations.
  • Replace any low or contaminated oil.
  • Ensure gearbox housing is free from debris.
  • Listen for grinding or rattling sounds.
  • Check for vibrations during operation.
  • Inspect motor mounts for stability.
  • Ensure electrical connections are secure.
  • Perform a visual inspection of all bolts and screws.
  • Tighten any loose components.
  • Look for signs of rust or corrosion.
  • Replace any damaged parts immediately.
  • Use appropriate lubricant for chains and bearings.
  • Check for signs of wear or damage.
  • Clean excess grease or dirt before lubrication.
  • Ensure even application of lubricant along the chain.
  • Measure the tension using a tension gauge.
  • Adjust belt tension according to manufacturer specifications.
  • Inspect for signs of wear or fraying.
  • Ensure proper alignment with pulleys.
  • Inspect all seals and gaskets for leaks.
  • Check fluid levels against manufacturer recommendations.
  • Replace any low or contaminated oil.
  • Ensure gearbox housing is free from debris.
  • Listen for grinding or rattling sounds.
  • Check for vibrations during operation.
  • Inspect motor mounts for stability.
  • Ensure electrical connections are secure.
  • Perform a visual inspection of all bolts and screws.
  • Tighten any loose components.
  • Look for signs of rust or corrosion.
  • Replace any damaged parts immediately.
  • Inspect for alignment issues or gaps.
  • Check for signs of wear on steps.
  • Ensure comb plates are securely attached.
  • Clean debris from the comb plate area.
  • Check each step roller for wear and functionality.
  • Replace any roller showing significant wear.
  • Lubricate new rollers before installation.
  • Ensure proper alignment during replacement.
  • Test handrails for smooth operation.
  • Inspect for fraying or damage.
  • Ensure handrails are securely fastened.
  • Clean handrails to maintain grip safety.
  • Inspect pulleys for cracks or wear.
  • Check sheaves for alignment and lubrication.
  • Look for debris build-up around the drive system.
  • Replace any damaged components immediately.
  • Test the switch functionality during operation.
  • Check for proper labeling and accessibility.
  • Inspect wiring for damage.
  • Ensure switch returns to the reset position.
  • Look for rust or structural weaknesses.
  • Inspect welds and joints for integrity.
  • Ensure that supports are plumb and level.
  • Report any concerns to maintenance management.
  • Inspect skirting for tears or significant wear.
  • Check for gaps that could cause entrapment.
  • Replace any skirting that does not meet safety standards.
  • Ensure new skirting is securely attached.
  • Run the escalator and check step alignment at landings.
  • Adjust leveling mechanisms as per manufacturer guidelines.
  • Inspect for any obstructions affecting leveling.
  • Document any adjustments made.
  • Test the brakes under various load conditions.
  • Check for wear on brake pads and components.
  • Inspect hydraulic or pneumatic systems for leaks.
  • Ensure brake release mechanisms function correctly.
  • Inspect all dampers for physical integrity.
  • Check isolation mounts for deterioration.
  • Test dampers for proper functionality.
  • Replace any visibly worn or damaged components.
  • Inspect access panels for secure closure.
  • Remove any debris or obstructions.
  • Check seals for wear or gaps.
  • Document any missing or damaged panels.

3. Electrical Systems

4. Safety Features

5. Cleanliness and Maintenance

6. Documentation and Reporting

7. Staff Training

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