A detailed Excavator DAILY preventive maintenance Inspection checklist
1. Safety Precautions
2. Operator’s Cabin Inspection
3. Engine Compartment Inspection
4. Hydraulic System Inspection
5. Undercarriage Inspection
6. Superstructure Inspection
- Examine the boom for visible cracks or dents.
- Check welds for any signs of fatigue or failure.
- Look for unusual wear patterns or deformation.
- Ensure paint is intact to prevent rust.
- Inspect the arm for cracks, bends, or excessive wear.
- Examine the bucket for cracks or missing parts.
- Look for signs of wear on bucket edges.
- Check for proper attachment to the arm.
- Check each pin for proper lubrication levels.
- Ensure all pins are securely fastened.
- Inspect bushings for wear or damage.
- Add lubricant as necessary to maintain function.
- Inspect each tooth for wear or breakage.
- Check for proper attachment and security.
- Look for sharp edges that may need reshaping.
- Replace any damaged or excessively worn teeth.
- Examine the swing gear for signs of wear.
- Check for cracks or deformation in the housing.
- Listen for unusual noises during operation.
- Verify lubrication is sufficient in the mechanism.
- Inspect the slew ring for movement or play.
- Tighten bolts to manufacturer's specifications.
- Look for wear or scoring on the ring.
- Ensure lubrication is adequate.
- Inspect the frame visually for any anomalies.
- Check welds for integrity and signs of failure.
- Look for rust or corrosion that may weaken structure.
- Assess overall stability and alignment.
- Inspect hoses for cracks or abrasions.
- Check connections for tightness and leaks.
- Ensure hoses are properly routed and secured.
- Replace any damaged hoses immediately.
- Test each light for proper operation.
- Check signals for visibility and functionality.
- Replace any burnt-out bulbs or damaged fixtures.
- Ensure all wiring is intact and secure.
- Inspect ROPS/FOPS for cracks or significant dents.
- Check for proper attachment to the cab.
- Look for signs of corrosion or wear.
- Ensure all components are intact and functional.
- Examine decals for clarity and visibility.
- Replace any faded or damaged decals.
- Ensure markings comply with safety standards.
- Clean surfaces to enhance visibility if necessary.
- Check the counterweight for tightness and stability.
- Look for signs of rust or corrosion.
- Inspect for cracks or structural damage.
- Ensure it is properly aligned and secured.
- Inspect ladders for stability and wear.
- Check handrails for secure attachment.
- Ensure no rust or damage is present.
- Test functionality before use.
- Listen for irregular sounds during operation.
- Monitor vibrations for consistency.
- Investigate any anomalies immediately.
- Document and address any identified issues.
Use in Manifestly