A detailed Filter Press SEMI ANNUAL preventive maintenance checklists
General Inspection
Hydraulic System Maintenance
Filter Plates and Cloths
Cleaning and Flushing
Electrical and Control Systems
Safety Equipment Inspection
- Inspect each guard and cover for secure attachment.
- Check for any visible damage or wear.
- Test the operation of guards to ensure they function as intended.
- Document any issues for repair.
- Press each emergency stop button to verify functionality.
- Observe the response of the machinery to ensure immediate shutdown.
- Check safety interlocks for proper engagement and disengagement.
- Record results and address any malfunctions.
- Ensure fire extinguishers are mounted and easily reachable.
- Check pressure gauges to confirm they are in the operational range.
- Inspect expiration dates and replace if necessary.
- Verify that other safety equipment is also in place and functional.
- Examine goggles for scratches or cracks.
- Check gloves for tears or degradation.
- Ensure all PPE is clean and properly stored.
- Replace any damaged or worn equipment immediately.
- Open each first aid kit and check contents.
- Restock any used or expired items.
- Ensure kits are clearly marked and easily accessible.
- Document the inspection and any restocking undertaken.
- Check for required safety signs in the vicinity.
- Ensure signs are not obstructed and are easily visible.
- Confirm legibility by assessing text and symbols.
- Replace any damaged or faded signage.
- Test safety showers for adequate water flow and temperature.
- Verify eyewash stations flush for the required duration.
- Ensure clear access to both emergency stations.
- Document the condition and any maintenance needs.
- Collect SDS for all chemicals on site.
- Check for the most current versions.
- Update any outdated information and replace old sheets.
- Organize SDS in a readily accessible location.
- Walk the entire area around the filter press.
- Look for spills, clutter, or equipment obstructions.
- Note any potential hazards for further evaluation.
- Address safety concerns immediately or document for follow-up.
- Review training records for all employees.
- Ensure all personnel have completed safety training.
- Schedule refresher courses if necessary.
- Document training completion and compliance.
- Check LOTO devices for any signs of damage.
- Test the locking mechanism for proper function.
- Verify that all devices are in use during maintenance.
- Document compliance and any issues found.
- Inspect all valves and panels for clear labeling.
- Check for consistency in labeling across equipment.
- Replace any illegible or missing labels.
- Document the labeling status for future reference.
- Collect recent incident reports and audit findings.
- Analyze data for patterns or recurring issues.
- Discuss findings with safety team for solutions.
- Document areas for improvement and action plans.
Use in Manifestly