A detailed Gantry Crane DAILY preventive maintenance checklists
General Inspection
- Look for cracks, dents, or deformation on the main structure.
- Assess the condition of all components, including the trolley and hoist.
- Check for any unusual noises during operation that may indicate damage.
- Examine painted surfaces for discoloration or peeling.
- Inspect exposed metal parts for rust spots or flaking.
- Pay special attention to joints and areas prone to moisture.
- Verify that all required labels are present on the crane.
- Check for fading or damage that could hinder readability.
- Replace any missing or illegible labels immediately.
- Look for cracks or separation around welds.
- Check for signs of excessive wear at joints.
- Assess the overall structural integrity of connected parts.
- Use a level to verify that the crane is evenly positioned.
- Inspect the setup to ensure no tilt or misalignment.
- Make adjustments if necessary to maintain proper operation.
- Inspect for any signs of bending or damage on legs.
- Ensure that the base is secure and free from obstructions.
- Check for signs of wear on contact points with the ground.
- Inspect all hardware for rust, corrosion, or wear.
- Use a torque wrench to ensure proper tightness.
- Replace any damaged or missing fasteners immediately.
- Check for smooth operation of the hoist and trolley.
- Look for wear on rollers and gears.
- Ensure that the trolley is properly aligned with the track.
- Clear any materials or equipment that may impede movement.
- Inspect the operational area for hazards or trip risks.
- Ensure that the work area is well-organized and safe.
- Test each emergency stop button for proper operation.
- Check that controls respond quickly and accurately.
- Inspect for any obstructions that could hinder access to controls.
- Look for signs of wear, such as fraying or kinks.
- Check for rust or corrosion on the chain or rope.
- Verify that the load limit is clearly marked and adhered to.
- Check joints and pivots for tightness.
- Listen for unusual noises during operation.
- Lubricate moving parts as required to ensure smooth operation.
- Inspect walkways for slip hazards or obstructions.
- Ensure that access points are clearly marked and accessible.
- Clean debris or clutter from walkways regularly.
- Inspect slings for cuts, frays, or discoloration.
- Check hardware for rust or deformation.
- Ensure that all lifting accessories are rated for intended loads.
- Test limit switches during operation to ensure they engage.
- Inspect for any signs of wear or malfunction.
- Replace any defective limit switches immediately.
- Examine wiring insulation for fraying or damage.
- Check terminals and connections for corrosion.
- Ensure that all connections are secure and properly insulated.
- Check for unresolved items from previous inspections.
- Prioritize and address outstanding maintenance actions.
- Document any actions taken during the current inspection.
Use in Manifestly