A detailed Gantry Crane DAILY preventive maintenance visual inspection checklists
1. General Inspection
2. Electrical System
3. Hoisting Mechanism
4. Wheels and Tracks
- Examine each wheel for surface cracks.
- Check for any visible deformities or unusual shapes.
- Look for signs of excessive wear on the tread.
- Document any abnormalities found during inspection.
- Ensure each wheel is seated properly on the track.
- Measure the distance between adjacent wheels.
- Confirm that wheels are parallel to the track alignment.
- Adjust any misaligned wheels as necessary.
- Remove any debris or foreign objects from the tracks.
- Inspect for any rust or corrosion on the track surface.
- Clean the track surface to ensure smooth movement.
- Check for loose bolts or fasteners on the tracks.
- Refer to the manufacturer's guidelines for lubrication intervals.
- Apply the appropriate lubricant to wheels and tracks.
- Ensure lubricant is evenly distributed without excess.
- Check for any signs of leakage after lubrication.
- Examine each wheel for surface cracks.
- Check for any visible deformities or unusual shapes.
- Look for signs of excessive wear on the tread.
- Document any abnormalities found during inspection.
- Ensure each wheel is seated properly on the track.
- Measure the distance between adjacent wheels.
- Confirm that wheels are parallel to the track alignment.
- Adjust any misaligned wheels as necessary.
- Remove any debris or foreign objects from the tracks.
- Inspect for any rust or corrosion on the track surface.
- Clean the track surface to ensure smooth movement.
- Check for loose bolts or fasteners on the tracks.
- Refer to the manufacturer's guidelines for lubrication intervals.
- Apply the appropriate lubricant to wheels and tracks.
- Ensure lubricant is evenly distributed without excess.
- Check for any signs of leakage after lubrication.
- Inspect wheel bearings for grease or lubricant presence.
- Feel for excessive heat on the bearings during operation.
- Listen for unusual noises indicating bearing issues.
- Replace bearings if signs of overheating are present.
- Check the axle for cracks or deformities.
- Look for signs of excessive wear on the axle surface.
- Ensure that the axle is securely fastened.
- Replace any damaged axles as needed.
- Test each locking mechanism for proper engagement.
- Check for wear or damage on locking components.
- Ensure that locks can be easily operated.
- Document any issues with locking mechanisms.
- Use a caliper or measuring tool for accuracy.
- Confirm that gaps meet manufacturer specifications.
- Adjust wheels if gaps are outside acceptable limits.
- Record measurements for future reference.
- Look for bends, cracks, or warping on the track.
- Check for any signs of wear at joints or connections.
- Ensure track sections are aligned properly.
- Document any damage for repair scheduling.
- Listen for grinding, squeaking, or clunking noises.
- Identify the source of any abnormal sounds.
- Investigate potential issues with wheels or tracks.
- Report any noise-related concerns for further inspection.
- Inspect joints for tightness and secure fastening.
- Check for gaps or misalignments between track sections.
- Realign any joints that are not properly fitted.
- Document joint conditions for maintenance records.
- Operate the crane along its full range of motion.
- Observe for any hesitation or sticking during operation.
- Ensure that the movement is smooth and uninterrupted.
- Report any operational issues for immediate attention.
- Record all observations in the maintenance log.
- Detail any corrective actions performed.
- Note the date and time of the inspection.
- Sign off on the inspection report.
Use in Manifestly