A detailed Gantry Crane DAILY preventive maintenance visual inspection checklists
1. General Inspection
2. Electrical System
3. Mechanical Components
4. Safety Equipment
5. Load Handling Equipment
- Examine slings for frays or broken fibers.
- Check rigging components for any visible damage.
- Look for signs of wear on attachment points.
- Ensure slings are not twisted or tangled.
- Locate the load capacity label on the crane.
- Verify that the markings are legible and intact.
- Ensure the capacity aligns with intended loads.
- Report any discrepancies or missing labels.
- Test load indicator for accuracy with a known weight.
- Check for any error messages or warning lights.
- Inspect wiring and connections for damage.
- Ensure the indicator resets correctly after use.
- Inspect the hoisting path for any objects.
- Ensure that ropes or chains are not tangled.
- Check for any debris that may hinder operation.
- Confirm that the mechanism operates smoothly.
- Examine slings for frays or broken fibers.
- Check rigging components for any visible damage.
- Look for signs of wear on attachment points.
- Ensure slings are not twisted or tangled.
- Locate the load capacity label on the crane.
- Verify that the markings are legible and intact.
- Ensure the capacity aligns with intended loads.
- Report any discrepancies or missing labels.
- Test load indicator for accuracy with a known weight.
- Check for any error messages or warning lights.
- Inspect wiring and connections for damage.
- Ensure the indicator resets correctly after use.
- Inspect the hoisting path for any objects.
- Ensure that ropes or chains are not tangled.
- Check for any debris that may hinder operation.
- Confirm that the mechanism operates smoothly.
- Examine the hook throat for any deformation.
- Look for cracks or significant wear marks.
- Ensure hooks are not opening or spreading.
- Check for proper latching mechanism functionality.
- Test safety latches to ensure they close properly.
- Inspect latch springs for corrosion or damage.
- Confirm that latches engage securely when closed.
- Report any malfunctioning latches immediately.
- Inspect load chains for signs of wear or elongation.
- Check wire ropes for fraying or broken strands.
- Ensure that chains or ropes are lubricated as needed.
- Look for rust or corrosion on all surfaces.
- Inspect the load block for any visible damage.
- Check bearings and pulleys for smooth operation.
- Ensure the block moves freely without binding.
- Confirm that hook attachment is secure.
- Examine attachments for cracks or deformation.
- Check clamps for proper gripping mechanism function.
- Ensure magnets are free from debris and damage.
- Verify attachment weight limits are marked and legible.
- Consult the manufacturer's maintenance manual.
- Apply lubrication to all moving parts as specified.
- Wipe off excess lubricant to prevent contamination.
- Check lubrication levels regularly.
- Inspect bolts, screws, and nuts for tightness.
- Check for missing or damaged fasteners.
- Use a torque wrench to confirm specifications.
- Report any loose connections immediately.
- Select a certified test weight for the lift.
- Perform the lift slowly and observe for issues.
- Check for unusual sounds or vibrations during lift.
- Document the test results for record-keeping.
- Inspect alignment of the hoist with the crane track.
- Check that all components are straight and level.
- Ensure no parts are obstructing the movement path.
- Adjust any misalignments as needed.
- Test limit switches for correct cut-off function.
- Check wiring and connections for damage.
- Ensure switches engage smoothly when the limit is reached.
- Verify that limit settings are appropriate for operation.
- Store equipment in a designated, dry area.
- Ensure equipment is secured to prevent movement.
- Cover equipment to protect from dust and debris.
- Label storage areas for easy identification.
Use in Manifestly