A detailed Gearbox DAILY preventive maintenance Inspection checklist
General Information
Visual Inspection
- Inspect the area around seals, joints, and fittings.
- Look for pooling oil on the ground or surfaces.
- Check for wetness or staining on the gearbox casing.
- Note the location and size of any leaks for repair.
- Examine the casing for cracks, dents, or deformation.
- Look for rust or corrosion on metal surfaces.
- Check welds and joints for integrity.
- Document any findings for further assessment.
- Verify that all protective covers are attached tightly.
- Check for missing screws, bolts, or fasteners.
- Inspect the condition of covers for wear or damage.
- Make sure guards are not obstructing moving parts.
- Use a torque wrench to check tightness of bolts.
- Inspect all mounting points for security.
- Listen for unusual noises that may indicate looseness.
- Tighten any loose fasteners as necessary.
- Check seals for cracks, tears, or compression.
- Look for signs of leakage around seals.
- Examine gaskets for proper seating and integrity.
- Replace any damaged seals or gaskets promptly.
- Inspect for dirt buildup around vents and openings.
- Look for debris that may obstruct cooling or airflow.
- Clean any accumulated dirt using appropriate methods.
- Ensure all access points are clear of obstructions.
- Check for any burnt or darkened areas on the surface.
- Look for blisters or paint peeling due to heat.
- Inspect for signs of thermal damage around connections.
- Document any findings for further investigation.
- Check for scoring or pitting on shaft surfaces.
- Inspect for play or excessive movement in shafts.
- Verify alignment with connected components.
- Replace or realign if wear or misalignment is found.
- Use alignment tools to verify correct positioning.
- Check for uniform gaps between gearbox and connected parts.
- Inspect for vibrations that indicate misalignment.
- Adjust as necessary to ensure proper alignment.
- Observe the gearbox during operation for excessive movement.
- Check for loose mounting brackets or supports.
- Listen for abnormal sounds during operation.
- Address any signs of vibration immediately.
- Examine brackets for bending or cracks.
- Check for rust or corrosion on supports.
- Ensure all fasteners are intact and secure.
- Replace any damaged mounting hardware.
- Inspect pipes for cracks or leaks.
- Check fittings for signs of corrosion or wear.
- Ensure that all connections are tight and secure.
- Replace any damaged piping or fittings as needed.
- Check for fading or peeling labels.
- Ensure that instructions are not obstructed.
- Replace any missing or illegible labels.
- Confirm that all safety information is up-to-date.
- Look for droppings or nesting materials near the gearbox.
- Inspect for chew marks on wires or cables.
- Set traps or deterrents if activity is suspected.
- Document findings for pest control measures.
Use in Manifestly