A detailed Gearbox WEEKLY preventive maintenance Inspection checklist
1. Safety Precautions
2. Visual Inspection
- Inspect all joints and seams for wetness or pooling.
- Look for signs of leakage on the floor beneath the gearbox.
- Check the condition of hoses and seals for wear.
- Document any leaks for prompt repair.
- Examine the gearbox casing for visible cracks or splits.
- Look for signs of excessive wear or deformation.
- Check welds and joints for integrity.
- Note any areas needing attention.
- Use a torque wrench to check bolt tightness.
- Look for any missing or damaged bolts.
- Ensure all bolts are properly seated.
- Record any loose or insecure bolts for maintenance.
- Inspect all metallic surfaces for rust patches.
- Check for flaking paint or protective coatings.
- Assess the severity of corrosion for potential impact.
- Report any findings for corrective action.
- Check for scoring or pitting on shaft surfaces.
- Look for abnormal play or looseness in the shafts.
- Examine keyways and splines for wear.
- Document any irregularities for follow-up.
- Clear any visible debris or obstructions.
- Inspect surrounding areas for potential contamination sources.
- Ensure that the work area is clean and organized.
- Report any hazards found during inspection.
- Inspect wiring insulation for damage or wear.
- Check connectors for tightness and corrosion.
- Ensure no wires are pinched or exposed.
- Document any electrical issues for repair.
- Inspect seals for cracks, tears, or hardening.
- Check gaskets for compression or leaks.
- Ensure all seals are properly seated.
- Record any replacements needed.
- Look for any burnt or discolored areas.
- Examine components for warping or melting.
- Check temperature readings against normal operating ranges.
- Report any overheating issues for investigation.
- Ensure all ventilation paths are clear.
- Check for dust or debris accumulation.
- Inspect filters (if present) for cleanliness.
- Document any restrictions found.
- Check all guards for proper installation.
- Ensure that covers are not missing or damaged.
- Test the security of mounted guards.
- Report any safety concerns immediately.
- Listen for abnormal noises during operation.
- Observe the gearbox for excessive movement.
- Check alignment with a straightedge or laser alignment tool.
- Document any irregularities for further analysis.
- Inspect the breather for dirt or debris.
- Check that the breather allows for air flow.
- Ensure it is properly installed and secured.
- Report any issues for replacement.
- Check for any faded or damaged labels.
- Ensure all safety warnings are visible.
- Verify that identification tags are accurately displayed.
- Document any missing or illegible labels for replacement.
3. Lubrication Checks
4. Operational Checks
5. Alignment and Coupling Inspection
6. Component Condition
- Look for discoloration or burn marks.
- Check for excessive play or movement.
- Listen for unusual noises during operation.
- Feel for abnormal heat by touch.
- Inspect for cracks or hardening.
- Look for signs of oil or fluid leakage.
- Ensure seals are properly seated.
- Check for any deformation or wear.
- Inspect tooth surfaces for damage.
- Look for uneven wear patterns.
- Check for chips or cracks.
- Ensure proper alignment with adjacent gears.
- Check for straightness and alignment.
- Inspect for surface wear or scoring.
- Look for any signs of rust or corrosion.
- Ensure smooth rotation without binding.
- Look for discoloration or burn marks.
- Check for excessive play or movement.
- Listen for unusual noises during operation.
- Feel for abnormal heat by touch.
- Inspect for cracks or hardening.
- Look for signs of oil or fluid leakage.
- Ensure seals are properly seated.
- Check for any deformation or wear.
- Inspect tooth surfaces for damage.
- Look for uneven wear patterns.
- Check for chips or cracks.
- Ensure proper alignment with adjacent gears.
- Check for straightness and alignment.
- Inspect for surface wear or scoring.
- Look for any signs of rust or corrosion.
- Ensure smooth rotation without binding.
Use in Manifestly