A detailed Genset DAILY preventive maintenance Inspection checklist
1. Visual Inspection
2. Fluid Levels
3. Battery and Electrical System
- Look for any signs of corrosion around terminals.
- Ensure terminals are securely fastened to prevent disconnection.
- Use a wire brush or terminal cleaner if corrosion is present.
- Use a battery tester to assess charge level.
- Inspect for any signs of swelling or damage.
- Record the voltage reading for future reference.
- Activate and deactivate the switch to ensure functionality.
- Check for any unusual sounds or resistance during operation.
- Inspect the switch for corrosion or damage.
- Inspect all visible electrical connections for tightness.
- Wiggle wires gently to check for loose connections.
- Use appropriate tools to tighten any loose connections.
- Look for any signs of corrosion around terminals.
- Ensure terminals are securely fastened to prevent disconnection.
- Use a wire brush or terminal cleaner if corrosion is present.
- Use a battery tester to assess charge level.
- Inspect for any signs of swelling or damage.
- Record the voltage reading for future reference.
- Activate and deactivate the switch to ensure functionality.
- Check for any unusual sounds or resistance during operation.
- Inspect the switch for corrosion or damage.
- Inspect all visible electrical connections for tightness.
- Wiggle wires gently to check for loose connections.
- Use appropriate tools to tighten any loose connections.
- Remove battery caps and check electrolyte levels.
- Add distilled water to cells that are below the recommended level.
- Ensure caps are securely replaced after inspection.
- Inspect the battery casing for bulges or deformation.
- Look for any leaks or signs of corrosive material.
- Report any abnormalities for further investigation.
- Examine cables for any signs of wear or physical damage.
- Check insulation for cracks or exposed wires.
- Replace any damaged cables immediately.
- Set the multimeter to the correct voltage range.
- Connect probes to the battery terminals accurately.
- Record the voltage reading and compare to specifications.
- Start the engine and monitor the voltage output.
- Check for stable voltage readings under load.
- Report any irregularities in performance.
- Check the physical condition of all fuses.
- Test circuit breakers for proper function.
- Replace any blown fuses or faulty breakers.
- Inspect ground connections for rust or corrosion.
- Tighten any loose ground connections.
- Clean surfaces to ensure good electrical contact.
- Check that the battery is held firmly in place.
- Inspect mounting brackets for signs of wear or damage.
- Replace or repair any defective mounting hardware.
- Use a damp cloth to wipe down the battery.
- Remove any debris from around the battery area.
- Ensure the area is dry to prevent corrosion.
- Inspect labels for clarity and visibility.
- Replace any missing or damaged labels.
- Ensure safety instructions are easily accessible.
Use in Manifestly