A detailed GensetWEEKLY preventive maintenance Inspection checklist
1. Visual Inspection
- Identify any fluid stains or pooling beneath the genset.
- Inspect all hoses for wet spots or damp areas.
- Check oil levels and coolant levels for discrepancies.
- Look for frayed or damaged insulation on cables.
- Ensure connectors are securely fastened and free from corrosion.
- Check for any signs of overheating or wear.
- Inspect for rust or pitting on exhaust components.
- Look for cracks or loose fittings in the exhaust system.
- Check for any unusual noises or emissions.
- Examine the housing for dents, cracks, or signs of rust.
- Look for paint peeling or bubbling that indicates corrosion.
- Ensure all access panels are secure.
- Inspect the tank for dents, rust, or leaks.
- Check for proper seals on fuel connections.
- Ensure the tank is securely mounted.
- Look for any bolts that are loose or missing.
- Check that all fasteners are properly tightened.
- Inspect brackets for signs of wear or fatigue.
- Ensure the generator is aligned with the engine.
- Check for any unusual vibrations during operation.
- Look for misalignment indicators such as uneven wear.
- Inspect hoses for cracking or bulging.
- Check clamps for tightness and integrity.
- Look for leaks in the cooling system.
- Check battery terminals for signs of corrosion.
- Ensure battery is securely mounted without movement.
- Verify that all connections are tight.
- Inspect air filters for dirt and debris.
- Ensure air intake is clear of obstructions.
- Check surrounding area for any blockages.
- Look for nests or droppings around the generator.
- Check for signs of animal damage to components.
- Ensure all openings are sealed to prevent entry.
- Inspect grounding connections for corrosion or looseness.
- Ensure grounding wire is intact and properly connected.
- Check for proper grounding resistance.
- Ensure the area around the generator is clear of debris.
- Check for pooling water or drainage issues.
- Look for vegetation that could obstruct airflow.
2. Fluid Levels
3. Filters and Belts
- Remove the air filter from its housing.
- Inspect for dirt, dust, and damage.
- Clean with compressed air or replace if necessary.
- Reinstall securely and ensure proper sealing.
- Locate the fuel filter in the fuel line.
- Inspect for debris, discoloration, or damage.
- Replace if clogged or contaminated.
- Ensure all connections are tight after replacement.
- Check the oil filter for visible leaks.
- Inspect for blockages or damage.
- Replace if leaking or blocked.
- Ensure proper installation and sealing.
- Visual inspection for cracks, fraying, or wear.
- Check for proper tension using a tension gauge.
- Adjust tension or replace belts as needed.
- Ensure alignment with pulleys is correct.
- Remove the air filter from its housing.
- Inspect for dirt, dust, and damage.
- Clean with compressed air or replace if necessary.
- Reinstall securely and ensure proper sealing.
- Locate the fuel filter in the fuel line.
- Inspect for debris, discoloration, or damage.
- Replace if clogged or contaminated.
- Ensure all connections are tight after replacement.
- Check the oil filter for visible leaks.
- Inspect for blockages or damage.
- Replace if leaking or blocked.
- Ensure proper installation and sealing.
- Visual inspection for cracks, fraying, or wear.
- Check for proper tension using a tension gauge.
- Adjust tension or replace belts as needed.
- Ensure alignment with pulleys is correct.
Use in Manifestly