A detailed Hot Water Boiler ANNUAL preventive maintenance Inspection checklist
1. Safety Precautions
2. Visual Inspection
3. Operational Checks
4. Burner and Combustion System
5. Water Quality and Treatment
6. Heat Exchanger Inspection
7. Safety and Relief Valves
8. Flue and Venting System
- Visually examine flue pipes for any visible blockages.
- Check for signs of corrosion such as rust or flaking.
- Use a flashlight to inspect hard-to-see areas.
- Remove any debris or obstructions found.
- Inspect joints and connections for any signs of leaks.
- Use soapy water to check for bubbling at joints.
- Ensure all seals are intact and in good condition.
- Replace any worn or damaged seals as necessary.
- Inspect the exterior for cracks or deterioration.
- Ensure the chimney is structurally sound.
- Look for signs of blockages at the top.
- Clean or repair any issues found.
- Refer to the manufacturer's specifications for sizing.
- Measure the diameter and length of flue pipes.
- Ensure compatibility with the boiler's output.
- Consult with a professional if necessary.
- Check that the cap is securely fastened.
- Inspect for rust, cracks, or other damage.
- Ensure the cap is designed to prevent water entry.
- Replace if damaged or improperly installed.
- Use a flashlight to inspect the interior of pipes.
- Look for dark stains or excessive soot accumulation.
- Schedule cleaning if significant buildup is observed.
- Record findings for maintenance records.
- Review local building codes for termination requirements.
- Check that the termination point is above rooflines.
- Ensure proper clearance from windows and doors.
- Adjust position if non-compliant.
- Check that the hood is securely attached.
- Test for proper airflow using a smoke pencil.
- Ensure there are no obstructions in the draft.
- Replace or repair if not functioning properly.
- Use a thermometer to measure flue gas temperature.
- Compare readings with manufacturer's specifications.
- Ensure readings are stable during operation.
- Investigate if temperatures exceed recommended limits.
- Inspect horizontal runs for adequate slope.
- Ensure a minimum slope of 1/4 inch per foot.
- Adjust pipe positioning if necessary.
- Check for water accumulation in low spots.
- Inspect all flue pipe connections visually.
- Check for signs of gas leaks or corrosion.
- Tighten any loose connections securely.
- Replace damaged connections as needed.
- Locate cleanouts in the venting system.
- Remove any obstructions blocking access.
- Ensure cleanouts can be easily opened and closed.
- Document the condition of each cleanout.
- Look for moisture or water stains on pipes.
- Check for rust or corrosion indicating leaks.
- Ensure proper insulation to prevent condensation.
- Repair any leaks found immediately.
- Review manufacturer guidelines for venting materials.
- Check labels and markings for compliance.
- Ensure all materials used are rated for boiler use.
- Replace non-compliant materials as required.
- Inspect vent openings for nests or debris.
- Use a camera or flexible inspection tool if needed.
- Remove any wildlife or obstructions found.
- Seal openings to prevent future issues.
Use in Manifestly