A detailed Hot Water Boiler MONTHLY preventive maintenance Inspection checklist
General Safety Precautions
Visual Inspection
Water Quality Check
Operational Checks
Electrical System Inspection
Burner and Combustion System
Pump and Circulation System
- Examine the pump casing and connections for any signs of leaks.
- Test the pump operation by running it and observing performance.
- Check for unusual sounds or vibrations during operation.
- Remove strainers and filters from the system.
- Inspect for debris, buildup, or clogs.
- Clean or replace strainers and filters as necessary.
- Measure water flow rates at various system points.
- Ensure all zones are receiving appropriate flow.
- Adjust flow rates if discrepancies are noted.
- Check seals and gaskets for cracks or deterioration.
- Look for signs of leakage around seals.
- Replace any damaged seals or gaskets immediately.
- Listen for grinding or rattling noises during operation.
- Feel for excessive vibrations on the motor casing.
- Lubricate bearings if applicable and check for play.
- Use alignment tools to check for misalignment.
- Adjust mounts or couplings as needed.
- Recheck alignment after adjustments.
- Use calibrated gauges to measure pressures.
- Record temperatures at inlet, outlet, and key points.
- Compare readings with baseline data.
- Remove the impeller cover and inspect for debris.
- Clean impellers using appropriate tools and methods.
- Reassemble carefully to avoid damage.
- Inspect insulation for integrity and damage.
- Replace or repair any worn or missing insulation.
- Ensure all pipes are insulated to prevent heat loss.
- Open and close each valve to check for smooth operation.
- Inspect for rust, corrosion, or buildup.
- Replace any faulty valves as necessary.
- Observe the control system during operation.
- Verify speed adjustments respond appropriately.
- Check for error codes or warnings on the display.
- Review flow rates, pressures, and temperatures.
- Identify any deviations from baseline performance.
- Document findings for review.
- Check the expansion tank for signs of corrosion.
- Ensure the air charge is at the manufacturer-recommended level.
- Clean any sediment or debris from the tank.
- Inspect all bleed valves for accessibility.
- Open bleed valves to release trapped air.
- Monitor pressure levels and ensure they stabilize.
- Test each shut-off valve to ensure it opens and closes.
- Inspect for leaks or signs of wear.
- Replace any malfunctioning valves promptly.
- Review the lubrication schedule per manufacturer guidelines.
- Apply appropriate lubricant to moving parts as needed.
- Check for excess lubrication that could cause issues.
- Document specific sounds or vibrations observed.
- Identify the conditions under which they occur.
- Plan for further troubleshooting if necessary.
- Analyze maintenance logs and performance data.
- Look for patterns in repairs or failures.
- Address any identified issues proactively.
Use in Manifestly