A detailed Impact Crusher ANNUAL preventive maintenance Inspection checklist
1. General Inspection
2. Electrical System Inspection
3. Hydraulic System Inspection
4. Mechanical Components Inspection
5. Screening and Grizzly Inspection
- Check for visible wear on the surface.
- Look for any material stuck between bars.
- Use a flashlight to inspect hard-to-see areas.
- Measure the gap between bars for consistency.
- Look for tears or holes in the media.
- Check for sagging or loose sections.
- Use a tension gauge to assess the tightness.
- Ensure the media is evenly stretched across the frame.
- Inspect the chute for any blockages.
- Remove any material buildup inside the chute.
- Check for any signs of wear or damage.
- Verify that the chute directs material properly.
- Activate the mechanisms to observe operation.
- Listen for unusual sounds or vibrations.
- Check the speed and consistency of operation.
- Inspect for any visible wear or damage.
- Look for cracks or deformities in the frame.
- Check for rust or corrosion on metal surfaces.
- Ensure all joints and welds are intact.
- Assess the overall stability of the frame.
- Inspect bolts and fasteners for tightness.
- Look for any missing or damaged components.
- Check that bars are positioned correctly.
- Ensure there is no excessive movement.
- Visually inspect alignment with the frame.
- Ensure media is flush against support edges.
- Check for any misaligned sections.
- Adjust as necessary to ensure proper fit.
- Inspect the mechanism for wear and functionality.
- Look for signs of rust or corrosion.
- Adjust tension according to manufacturer's specifications.
- Ensure the mechanism operates smoothly.
- Remove any accumulated material or debris.
- Check for blocked drainage points.
- Inspect for signs of leaks or spills.
- Ensure access for cleaning is clear.
- Measure wear against manufacturer guidelines.
- Identify areas of excessive wear.
- Plan for timely replacement of worn bars.
- Document findings for maintenance records.
- Check settings against operational standards.
- Adjust frequency if outside of recommended range.
- Monitor performance during operation.
- Document any changes made.
- Look for cracks or breaks in springs.
- Check dampers for leaks or stiffness.
- Assess overall functionality of both components.
- Replace any damaged parts as needed.
- Check that all guards are intact and undamaged.
- Ensure all covers are securely fastened.
- Test that safety features are operational.
- Document any missing or damaged safety equipment.
- Compare current settings with manufacturer recommendations.
- Make adjustments based on observed performance.
- Monitor output quality during operation.
- Document any changes for future reference.
- Inspect hoses and connections for signs of leakage.
- Check hydraulic fluid levels and condition.
- Replace any damaged hoses or fittings.
- Test system pressure to ensure proper operation.
- Look for frayed wires or loose connectors.
- Ensure all electrical connections are secure.
- Check for signs of overheating or wear.
- Document any issues found for repair.
Use in Manifestly