A detailed Impact Crusher DAILY preventive maintenance Inspection checklist
1. Safety Precautions
2. Visual Inspection
3. Lubrication Check
- Use a dipstick or sight gauge to check levels.
- Top off with appropriate oil if levels are low.
- Record the oil level for future reference.
- Inspect hydraulic lines and connections for leaks.
- Look for oil puddles or dampness around components.
- Report any leaks immediately for repair.
- Locate all grease fittings on the equipment.
- Use a grease gun to apply lubricant.
- Check that fittings are free from obstructions.
- Consult the equipment manual for specifications.
- Cross-check lubricant containers for compatibility.
- Label any non-compliant lubricants for disposal.
- Inspect lubricant color and clarity visually.
- Use a sample to check for particulates or sludge.
- Replace contaminated lubricant as needed.
- Locate and identify all filters in the system.
- Follow manufacturer guidelines for replacement.
- Dispose of old filters according to regulations.
- Look for cracks, frays, or bulges in hoses.
- Check connectors for tightness and integrity.
- Replace any damaged hoses or connections.
- Use a clean cloth to wipe grease fittings.
- Remove dirt and debris around fittings carefully.
- Ensure fittings are accessible for future maintenance.
- Monitor the oil pressure gauge during operation.
- Look for fluctuations that indicate issues.
- Investigate any irregularities immediately.
- Use a maintenance log for tracking.
- Record specific lubricant type and quantity.
- Sign off on maintenance completion.
- Listen for odd sounds while the machine is running.
- Feel for unusual vibrations through equipment.
- Investigate any anomalies promptly.
- Observe grease flow at each lubrication point.
- Ensure no points are over or under-greased.
- Adjust lubrication frequency based on observations.
- Set a date for a follow-up inspection.
- Notify maintenance personnel of potential issues.
- Document findings for review during the next inspection.
4. Mechanical Components
- Check for visible wear or damage on the blow bars.
- Ensure blow bars are properly secured in place.
- Measure the thickness of the blow bars, comparing to specifications.
- Replace any blow bars showing excessive wear or damage.
- Look for cracks, chips, or significant wear on impact plates.
- Check for proper alignment with the blow bars.
- Ensure all bolts and fasteners are tight and secure.
- Replace any damaged or excessively worn plates immediately.
- Inspect rotor for cracks or deformation.
- Check for wear on the rotor's edges and surfaces.
- Ensure rotor is balanced to prevent vibration.
- Replace or repair any damaged components as necessary.
- Check liner plates for wear and deformation.
- Ensure plates are aligned correctly with no gaps.
- Inspect for secure mounting and tight fasteners.
- Replace worn or misaligned liner plates promptly.
- Inspect hoses and connections for leaks.
- Check hydraulic fluid levels against specifications.
- Look for signs of contamination in the fluid.
- Top off or replace fluid as necessary to maintain levels.
- Test the adjuster for smooth operation.
- Check for signs of wear or damage to components.
- Ensure settings are accurately reflected on the gauge.
- Adjust or repair mechanisms as needed for proper function.
- Inspect belts for cracks, fraying, or excessive wear.
- Check tension levels and adjust as needed.
- Ensure pulleys are aligned and free of debris.
- Replace any worn or damaged belts immediately.
- Check for excessive heat buildup on bearings.
- Listen for unusual noises during operation.
- Inspect lubrication levels and add grease if necessary.
- Replace any bearings showing signs of wear or damage.
- Check for material blockages in the hopper.
- Inspect hopper walls for wear or damage.
- Ensure all access points are clear and operational.
- Clean out any debris or buildup to prevent issues.
- Inspect chute for blockages or material buildup.
- Check for proper alignment with the discharge point.
- Ensure there are no gaps or leaks in the chute.
- Clear any obstructions and adjust alignment as needed.
- Check springs for cracks, deformation, or wear.
- Inspect suspension components for stability and security.
- Ensure springs are functioning correctly without excessive sagging.
- Replace any damaged or worn springs immediately.
- Inspect all visible bolts and fasteners for tightness.
- Use a torque wrench to verify proper torque levels.
- Look for signs of loosening or wear on fasteners.
- Retighten or replace any loose or damaged bolts.
- Monitor for excessive vibrations during operation.
- Inspect all components for secure mounting.
- Check for misalignment or imbalance in moving parts.
- Investigate and address any sources of abnormal vibrations.
- Check for proper water flow or dust suppression fluid.
- Inspect nozzles for clogs or damage.
- Ensure system activates correctly during operation.
- Repair or replace any non-functioning components.
- Check all access doors for proper closure and locking.
- Inspect safety guards for damage or misalignment.
- Ensure guards are securely fastened and operational.
- Repair or replace any compromised safety features.
Use in Manifestly