A detailed Impact Crusher SEMI ANNUAL preventive maintenance Inspection checklist
1. Visual Inspection
2. Lubrication System
- Inspect each lubrication point.
- Confirm that lubricant is applied as specified.
- Check for adequate lubrication coverage.
- Listen for unusual noises indicating lack of lubrication.
- Locate the oil level indicator.
- Ensure the oil level is within the specified range.
- If low, add the appropriate type of oil.
- Recheck the oil level after topping up.
- Remove the oil filter for inspection.
- Check for dirt and debris accumulation.
- Replace the filter if clogged or damaged.
- Ensure new filter is properly installed.
- Inspect hoses for cracks, bulges, or leaks.
- Check all connections for tightness.
- Replace any damaged hoses or fittings.
- Ensure proper routing to avoid abrasion.
- Look for oil stains around the system.
- Check seals and gaskets for integrity.
- Use absorbent pads to detect leaks.
- Repair any leaks found during inspection.
- Use a soft brush or cloth to remove debris.
- Avoid introducing contaminants into lubrication points.
- Clean surrounding areas before lubrication.
- Dispose of waste material properly.
- Check lubricant label for specifications.
- Cross-reference with manufacturer's guidelines.
- Ensure no mixing of incompatible lubricants.
- Use only recommended lubricants.
- Use a thermometer or temperature gauge.
- Record temperature readings during inspection.
- Compare with acceptable temperature range.
- Investigate any temperature anomalies.
- Activate the automatic lubrication system.
- Observe for proper lubricant flow.
- Inspect indicators or alarms for malfunctions.
- Perform manual checks if automatic system fails.
- Consult maintenance logs for service dates.
- Confirm all points are serviced as per schedule.
- Adjust maintenance frequency if needed.
- Document any deviations from the schedule.
- Use a viscosity testing device.
- Compare results against manufacturer specifications.
- Replace lubricant if viscosity is outside range.
- Document viscosity test results.
- Inspect equipment for damage or wear.
- Test the functionality of pumps and guns.
- Clean and maintain equipment as necessary.
- Replace any faulty equipment.
- Record inspection results in maintenance logs.
- Note any repairs or replacements made.
- Include dates and personnel involved.
- Ensure documentation is accessible for future audits.
Use in Manifestly